Powder coating is a popular process for finishing metal products, providing a durable and long-lasting coating that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. This article will provide a comprehensive guide to powder coating plants, including the process, equipment, and benefits.
The Powder Coating Process
Powder coating is a dry finishing process that involves the application of a dry powder coating material to a metal surface. The metal product is first cleaned to remove dirt, grease, and other contaminants, and is then coated with a powder coating material using an electrostatic process.
In the electrostatic process, the metal product is charged with an electric field, and the powder coating material is charged with an opposite polarity. The charged powder particles are attracted to the metal product and are deposited onto the surface. The coated product is then cured in an oven, which fuses the powder into a smooth and durable finish.
Powder Coating Equipment
A powder coating plant typically consists of the following equipment:
Pretreatment equipment: This equipment is used to clean the metal product and prepare it for powder coating. This may include degreasing, phosphating, and rinsing.
Powder coating booth: This is the main area where the powder coating process takes place. The booth is equipped with spray guns and other equipment that apply the powder coating to the metal product.
Recovery system: This system is used to recover the excess powder coating material and reuse it. This helps to minimize waste and reduce costs.
Oven: The oven is used to cure the powder coating on the metal product. The oven is typically a conveyor oven. It allows the coated product to be moved through the curing process on a conveyor belt.
Quality control equipment: This equipment is used to ensure that the powder coating process is carried out correctly. It checks that the finished product meets quality standards. This may include equipment for measuring the thickness and cure of the coating, as well as equipment for testing the adhesion and hardness of the coating.
Benefits of Powder Coating
Powder coating has several benefits compared to other finishing processes, including:
Durability: Powder coating provides a durable and long-lasting finish that can resist wear, fading, and corrosion. This makes it ideal for a wide range of metal products, including furniture, appliances, and automotive parts.
Environmental friendliness: Powder coating is a dry process that generates minimal waste and emissions compared to other finishing processes. This makes it a more environmentally friendly option.
Cost-effectiveness: Powder coating is often more cost-effective than other finishing processes, particularly for high-volume production runs. This is because the powder coating process is highly efficient, and the recovered powder can be reused, reducing waste and costs.
Versatility: Powder coating can be used to produce a wide range of colors and finishes, from matte to glossy, and from solid to metallic. This makes it a versatile option for finishing metal products.
Conclusion
Powder coating is a popular process for finishing metal products. It is providing a durable and long-lasting finish that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. It typically consists of equipment for pretreatment, powder coating, recovery, curing, and quality control. Powder coating has several benefits compared to other finishing processes, including durability, environmental friendliness, cost-effectiveness, and versatility.
There are many powder coating machine manufacturers in India but Value Added Coating Solution Pvt Ltd company is one of the best powder coating plant manufacturer in India located in Delhi-NCR. In powder coating plant manufacturing or powder coating manufacturing, coating machines are there for the powder coating process.
Powder coating is a method of coating in which the article to be coated is first cleaned and then unlike typical liquid is delivered with an evaporating solvent on the surface of the substrate. The process of powder coating is completed in a dielectric environment (The repulsion or attraction of chargers) and after it is cured with some heat or ultraviolet light. Iron phosphate and zinc phosphate are two basic types of phosphate. These types of phosphate are widely used in powder coating paint systems. These are best for use and iron phosphate is more economical in this powder coating manufacturing.
Powder Coating Manufacturing Machine Components | Color Coating Line Component
1. PT lines | Pretreatment line
Being the best powder coating plant manufacturer in India, we need to maintain our position in terms of quality and the desired product. So we offer the best Pre-treatment Process and make sure that give the best cleaning.
Firstly Our product “powder coating machine” consists of a unique way. It has all features that will help you in the powder coating process. Secondly, our PT lines are there in the plant in this way that they completely clean up the article which will then go in the coating process. In this section of the powder coating machine, deep spots and gaps are completely removed from the surface of the article. Warm water help in removing intense spots or gaps on the surface of the article.
In the cleaning, procedure, detergent is very useful and critical for cleaning all waste material which causes in stopping the powder from sticking to the metal or any other article. If stains or any spots remain after the cleaning process then the powder didn’t work well. So, it is necessary to clean the article in a better way and make it suitable and perfect for the powder coating system.
2. Well-designed Powder Coating Booth
A well-design booth is a section that occurs in the powder coating equipment. The booth system of our manufactured coating machine is well-developed. It is purely made of quality and well-designed structure. It has many features compared to other powder coating plants in the market.
Booth has two sections. One section includes a powder scattering area in which powder is there on the article. While the second section is the powder healing area. The powder coating system is a very big-budget process, therefore selection of a good, result-oriented powder coating booth & powder recovery system is very important.
The process of coating is very costly. So if the selection of booths is right then this process can be done at an economical price otherwise if the selection of booths is not right the system goes too costly. In the booth’s first area melted powder is scattered on the surface of the substrate and the other section is also arranged in the same design.
The curing method is fully different from other paint systems and also known as crosslinking. This is necessary to strengthen the coating. The normally curing temperature of powder coatings is about 200°C (390°F). System. There comes three parts to the curing process. Powder melting, powder flow, and Cross-link building achieve satisfactory results.
The powder coating plant manufactured by our company has unique features. We manufacture our product through a well-developed process. Powder coating machines are very useful in coating systems. If you choose a good and experienced manufacturing company for buying powder coating plants then you will get good results. And in this matter, our company is on the top level.
We, as A Powder Coating Plant Manufacturer in India, offer you What?
1. Wide variety of Machines
Our company is dealing in powder coating plant manufacturer, Trading development, Supplying a comprehensive range of Powder Coating Plants, lines, and Systems, manufacturing Curing Ovens, Coating Guns, Powder Coating, Paint Booth, etc. Our company manufactures unique quality products with 100% pure material.
2. Big Powder Coating Equipment and Best Service from the best powder coating plant manufacturer
Apart from these we also provide Coating Turnkey Project and Oven Temperature Profiling Service. We provide our customers with top-class services. Our company “Value Added Coating Solution Pvt Ltd” powder coating manufacturer in India is well known all across the market for its unique features. Quality, properties, and efficiency are our main keys. These products are used in different industrial applications and are available in different colors. We obtain these products from the most reliable and well-known companies. These companies ensure all the products should have high-grade process and top-quality ingredients.
3. A desirable Output
Our company ensures all the products & Services are delivered to the customers by following international quality standards. We have a spacious warehousing unit that enables us to store the products in bulk and deliver the products to the customers in a timely manner. Our employees are highly talented, experienced, and skillful professionals who support us enormously in achieving organizational goals. We also undertake bulk orders and deliver them within a time frame in order to accomplish the customer requirement.
Under the able guidance of our Directors, they have great experience in this field, and they are available to help anyone having coating issues.
we have gained much experience in this industry. Our best business policies and timely manner of delivery have helped us to attract customers’ attention and gain their trust and confidence of the customers.
Application
You can use a powder coating machine for various purposes. When you make a substrate powder-coated, it resists harsh environments and ultraviolet radiations due to the powder coating system.
The product is metal-coated which is used outside of buildings are developed by a powder coating process. You can use the powder coating process on metallic roofs and curtain walls.
Furthermore,You can use it for coating office materials like office chairs, office desks, and other parts. You can also use it in the coating of vehicle materials like car wheels, rims, door handle, and window handles.
Cost of powder coating plant
The prices is always depends on products and applications.
Type of equipment
Brand
Price
Suitable for
Powder coating booth
Value Added
2L +
Steel, aluminum, iron, powder coating
Powder coating oven
Value Added
1L +
Steel, aluminum, iron, P-C
Powder Guns
Gema
1L +
Steel, aluminum, iron, P-C
PT line
Value Added
50K+
Steel, aluminum, iron, P-C
Total cost
Call for coating
Steel, aluminum, iron, P-C
You can contact us for any powder coating help, Price, or industrial issues.
Nowadays Almirah Powder Coating Plant is so famous. When we discuss coating on metal what comes to mind is powder. Not whatever metal it is like Almirah, Cooler, Rims. These plants can do a lot. So today we will discuss Almirah Powder Coating Machine Prices and plants.
Powder coating is a process of coating in which the article to be coated is first cleaned and then unlike typical liquid is delivered with an evaporating solvent on the surface of the substrate. This process is done under an electrostatic environment and then it is cured with some heat or ultraviolet light. Iron phosphate and zinc phosphate are two basic types of phosphate, these are widely used in powder coating paint systems. Both are good for use and iron phosphate is more economical in this process.
It has many applications and it is better than other painting systems. This process is good for Almirah coating. Because when an article is coated with powder paint its durability increases, and almirah coated with powder paint becomes resistant to sunlight and ultraviolet radiations. The material of the almirah remains safe.
Almirah powder coating machine is one of the best machines for powder coating processes. It is better than other machines because its parts are organized in a proper way. You can use it easily for the coating process. Almirah powder coating plant is easy to use and requires minimal skills.
There are three stages in the almirah powder coating machine. When the first stage surface is started, the powder is melted first and then dried into a decorative coating. Almirah powder coating system has a wide range of coating applications.
Overhead conveyors occur in this process and it is unique from other powder coating systems. These conveyors are very helpful in the almirah powder coating machine. These conveyors can significantly reduce the number of laborers in this process of coating. The main reason is that conveyor designs are always according to their different applications. So, the powder coating plant for almirah is the best coating system.
First, cleaning in process almirah is cleaned with hot water or steam. Hot water aid in removing deep spots or gaps on the surface. In the cleaning, process detergent is very useful in cleaning all waste material which prevents the powder from sticking to the metal or any other article. If stains or any spot remains then the powder didn’t work well. So, it is necessary to clean the article in a better way and make it suitable for the powder coating system.
Coating Almirah in Booth
The coating part of Almirah happens in a booth. Booth is a section that occurs in the almirah coating plant. Booth has two sections. One section is the Powder spraying area while the other is the powder recovery area. A powder coating system is a very costly process, therefore selection of the right powder coating booth & powder recovery system is very important. The process of coating is very costly. So if the selection of booth is right then this process becomes on normal price otherwise if a selection of booth is not correct the system goes to costly. In the booth’s first section powder is sprayed on the substrate and the other section is also arranged in the same design.
Curing Almirah in Powder Coating
The curing process is completely different from other paint systems and also called crosslinking. It happens in curing ovens. This is necessary to strengthen the coating. The normally curing temperature of powder coatings is about 200°C (390°F).
The average time of curing almirah of the powder coating is 10 to 15 minutes. System. There are three parts to the curing process.
Powder melting
Powder flow out
Crosslinks building
Achieve satisfactory results
Almirah Powder Coating Plant Costing
Almirah Powder coating paint cost depends on the quality of the product and resign. On an industrial level, its price varies. The cost depends on the powder quality which is the heart of the almirah coating system. It is also based on how much work of coating system is. If the substrate evolving in this process is very small then there will be a low waste of powder and the cost of this will also be minimum. The size of the substrate is large there will be more consumption of powder, so it will cost.
The Benefit of Coating Almirah by Powder Coating Plant
There are many benefits of coating almirah with a powder coating plant. The powder coating system provides many features because it resists the almirah surface from Socrates, sunlight, and ultraviolet waves. It gives extra durability of to the substrate as compared to other finishing processes or painting systems.
Coating Almirah by Powder Coating Plant substrate from any casual accident. It is better for the almirah because it provides an extra and thick surface that helps in any unfavorable condition.
The other best feature is that the impact of almirah powder coating remains for years and years. But it is also necessary to keep it in a normal environment because if it came in contact continuously with ultraviolet waves and other extreme situations then we will not get the desired product output. Its lifespan could be minimized. These are features of almirah coating by powder coating plant.
If you just want to know where You can find the cheapest powder coating plant setup cost then here is the solution for you.
The powder coating plant setup cost is totally dependent on per day production required by the client. So how can you say that this is the cheapest plant or this is the expensive plant without knowing the production?
So the manual powder coating machine price or fully automatic powder coating plant price depends on some factors.
Type of Powder Coating Plants
Then you need to check what kind of powder coating plant you want. Basically, there are three types of powder coating lines.
Manual powder coating Plant
Semi Automatic-Conveyorised Powder Coating Plant
Fully automatic conveyorised powder coating plant
Here, we (Value Added Coating Solution Pvt Ltd) help you to choose the best suitable line for the client as per capacity and component. You can call us directly if you want us to do the calculation for you. Don’t worry, we do not charge you for it. Also, we do not believe in sales calls, so you won’t be having any unnecessary calls from outside.
There are some more factors after production (number of components per day) on which the costing depends. So firstly you need to list some points:
How many components do you want to coat per day?
For how many hours the plant is running
What is the size of your component?
What is the size of the area where you want to set up your plant?
We give you the format of the manual that is having all the points listed so that you have everything on the paper. (FREE)
Costing in Design, It really affects
Now after you have the type of component, production per day, plant hours, and your plant area now you need a company to design your powder coating line.
There are so many factors that are considered when we are designing your powder coating line.
Conveyor Load:
Firstly, we need to check the conveyor load. That totally depends on the weight of the component. And if you need multiple components in parallel.
The number of PT Line:
Now we need to study your component opt product. What is the material? How fine do you want the quality coating? Now we calculate the number of PT processes required for your component.
Drying Oven | Powder Coating Plant Setup Cost
Now you need a drying oven to dry your component after the PT process.
In the case of a drying oven, you need to check the length of the conveyor you want in it. And for how long do you want a component in it like. It is like 18 meters 15 or 20 depending on the component and production.
The oven size and the conveyor length will add to the costing.
After this, your component will move to your booth where the powder coating starts.
In that case, you need to check how many components you want to coat at a time.
If a component is small like you are coating Aluminium sections then you can have multiple Aluminium sections at a time.
But if you are coating a large product like almirah then you need to check how many almirahs do you want to coat at a time. if you want 3 almirahs at a time in the booth that means you need to increase or decrease your both sizes.
According to this data, the booth will be designed and the cost will decrease or increase.
Curing Oven:
Then finally the component will move to the curing oven where you need to keep your component dry at a fixed temperature.
The cost of the oven depends on the size and the temperature you want. Also, there are various types of Ovens.
You need to choose the one that is suitable for you as per costing and the component finishing.
We can do all the calculations for you for free and let you know the cheapest price of the powder coating line. Feel free to call us at any time.
