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What are Powder Coating Process and Powder Coating Plant

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Powder coating is a popular process for finishing metal products, providing a durable and long-lasting coating that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. This article will provide a comprehensive guide to powder coating plants, including the process, equipment, and benefits.

Automatic POwder Coating Booth

The Powder Coating Process

Powder coating is a dry finishing process that involves the application of a dry powder coating material to a metal surface. The metal product is first cleaned to remove dirt, grease, and other contaminants, and is then coated with a powder coating material using an electrostatic process.

In the electrostatic process, the metal product is charged with an electric field, and the powder coating material is charged with an opposite polarity. The charged powder particles are attracted to the metal product and are deposited onto the surface. The coated product is then cured in an oven, which fuses the powder into a smooth and durable finish.

Powder Coating Equipment

A powder coating plant typically consists of the following equipment:

  1. Pretreatment equipment: This equipment is used to clean the metal product and prepare it for powder coating. This may include degreasing, phosphating, and rinsing.
  2. Powder coating booth: This is the main area where the powder coating process takes place. The booth is equipped with spray guns and other equipment that apply the powder coating to the metal product.
  3. Recovery system: This system is used to recover the excess powder coating material and reuse it. This helps to minimize waste and reduce costs.
  4. Oven: The oven is used to cure the powder coating on the metal product. The oven is typically a conveyor oven. It allows the coated product to be moved through the curing process on a conveyor belt.
  5. Quality control equipment: This equipment is used to ensure that the powder coating process is carried out correctly. It checks that the finished product meets quality standards. This may include equipment for measuring the thickness and cure of the coating, as well as equipment for testing the adhesion and hardness of the coating.

Benefits of Powder Coating

Powder coating has several benefits compared to other finishing processes, including:

  1. Durability: Powder coating provides a durable and long-lasting finish that can resist wear, fading, and corrosion. This makes it ideal for a wide range of metal products, including furniture, appliances, and automotive parts.
  2. Environmental friendliness: Powder coating is a dry process that generates minimal waste and emissions compared to other finishing processes. This makes it a more environmentally friendly option.
  3. Cost-effectiveness: Powder coating is often more cost-effective than other finishing processes, particularly for high-volume production runs. This is because the powder coating process is highly efficient, and the recovered powder can be reused, reducing waste and costs.
  4. Versatility: Powder coating can be used to produce a wide range of colors and finishes, from matte to glossy, and from solid to metallic. This makes it a versatile option for finishing metal products.

Conclusion

Powder coating is a popular process for finishing metal products. It is providing a durable and long-lasting finish that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. It typically consists of equipment for pretreatment, powder coating, recovery, curing, and quality control. Powder coating has several benefits compared to other finishing processes, including durability, environmental friendliness, cost-effectiveness, and versatility.

How much does it powder coating Plant setup cost in India

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If you just want to know where You can find the cheapest powder coating plant setup cost then here is the solution for you.

The powder coating plant setup cost is totally dependent on per day production required by the client. So how can you say that this is the cheapest plant or this is the expensive plant without knowing the production?

So the manual powder coating machine price or fully automatic powder coating plant price depends on some factors.

Type of Powder Coating Plants

Then you need to check what kind of powder coating plant you want. Basically, there are three types of powder coating lines.

  1. Manual powder coating Plant
  2. Semi Automatic-Conveyorised Powder Coating Plant
  3. Fully automatic conveyorised powder coating plant

Here, we (Value Added Coating Solution Pvt Ltd) help you to choose the best suitable line for the client as per capacity and component. You can call us directly if you want us to do the calculation for you. Don’t worry, we do not charge you for it. Also, we do not believe in sales calls, so you won’t be having any unnecessary calls from outside.

Contact Details:

  • Mr. Harish Sharma: +91- 9811846214
  • Mr. Lalit Tayal: +91- 9811357749
  • info@coating-solution.com
  • Get a Call Back 

How much does a powder coating system cost?

Factors affect Costing (Cheap or Expensive)

There are some more factors after production (number of components per day) on which the costing depends. So firstly you need to list some points:

  1. How many components do you want to coat per day?
  2. For how many hours the plant is running
  3. What is the size of your component?
  4. What is the size of the area where you want to set up your plant?

We give you the format of the manual that is having all the points listed so that you have everything on the paper. (FREE)

Costing in Design, It really affects

Now after you have the type of component, production per day, plant hours, and your plant area now you need a company to design your powder coating line.

There are so many factors that are considered when we are designing your powder coating line.

Conveyor Load:

Firstly, we need to check the conveyor load. That totally depends on the weight of the component. And if you need multiple components in parallel.

The number of PT Line:

Now we need to study your component opt product. What is the material? How fine do you want the quality coating? Now we calculate the number of  PT processes required for your component.

Drying Oven | Powder Coating Plant Setup Cost

  • Now you need a drying oven to dry your component after the PT process.
  • In the case of a drying oven, you need to check the length of the conveyor you want in it. And for how long do you want a component in it like. It is like 18 meters 15 or 20 depending on the component and production.
  • The oven size and the conveyor length will add to the costing.

Powder Coating Booth | Powder Coating Plant Setup Cost

After this, your component will move to your booth where the powder coating starts.

  • In that case, you need to check how many components you want to coat at a time. 
  • If a component is small like you are coating Aluminium sections then you can have multiple Aluminium sections at a time.
  • But if you are coating a large product like almirah then you need to check how many almirahs do you want to coat at a time. if you want 3 almirahs at a time in the booth that means you need to increase or decrease your both sizes.
  • According to this data, the booth will be designed and the cost will decrease or increase.

Curing Oven:

  • Then finally the component will move to the curing oven where you need to keep your component dry at a fixed temperature.
  • The cost of the oven depends on the size and the temperature you want. Also, there are various types of Ovens. 
  • You need to choose the one that is suitable for you as per costing and the component finishing.

We can do all the calculations for you for free and let you know the cheapest price of the powder coating line. Feel free to call us at any time. 

Value Added Coating Solution Pvt Ltd

Office: 515, Devika Tower, Chander Nagar, Ghaziabad, 201010

Manufacturing: K-288, Site-V, Surajpur Industrial Area Kasna, Greater Noida (U.P.)- 201310

+91- 9811846214 | +91- 9811357749 | info@coating-solution.com

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