Powder coating is a popular method of finishing metal surfaces, providing a durable and attractive finish for a wide range of products. As the demand for powder coating services has increased, so has the demand for high-quality powder coating equipment. Many powder coating equipment manufacturers have emerged to meet this demand, offering a range of equipment designed to meet the needs of businesses of all sizes.
Nordson Corporation – Nordson is one of the leading powder coating equipment manufacturers, offering a range of equipment that is designed to provide reliable and efficient performance. From manual systems to fully automated lines, Nordson provides powder coating solutions for a wide range of applications.
Gema Switzerland – Gema is a well-known manufacturer of powder coating equipment, offering a wide range of products including manual and automatic powder coating systems, as well as electrostatic spray guns and powder recovery systems. Their products are known for their high quality and reliability.
Wagner Group – The Wagner Group is another major player in the powder coating equipment industry, offering a range of products that includes manual and automatic powder coating systems, as well as spray guns and other related accessories. They have a strong focus on innovation, and their products are designed to meet the latest industry standards.
Col-Met Engineered Finishing Solutions – Col-Met is a manufacturer of powder coating equipment and systems, specializing in the production of high-quality finishing solutions for a wide range of applications. They offer both manual and automated systems, and their products are known for their durability and reliability.
Graco Inc. – Graco is a leading manufacturer of powder coating equipment, offering a range of products that are designed to provide consistent, high-quality finishes. Their products include manual and automatic systems, as well as electrostatic spray guns and other related accessories.
In conclusion, there are many powder coating equipment manufacturers available today, each offering a range of products designed to meet the specific needs of businesses of all sizes. Whether you are looking for a manual system or a fully automated line, you are sure to find a solution that meets your needs from one of these leading manufacturers.
In the realm of industrial manufacturing, the pursuit of efficiency, consistency, and environmental sustainability has led to significant advancements in various processes. One such advancement is the automatic powder coating machine, which has revolutionized the way products are coated for protection, aesthetic appeal, and functional purposes. This article delves into the intricate workings, benefits, applications, and future prospects of automatic powder coating machines.
Powder coating is a dry finishing process that involves applying a finely ground powder to a surface, which is then heated to fuse and form a protective and decorative layer. The process is widely preferred over traditional wet painting methods due to its numerous advantages, including enhanced durability, better resistance to chemicals and corrosion, uniform application, and a broad range of color options.
Enter the Automatic Powder Coating Machine
The manual application of powder coatings, while effective, can be labor-intensive, time-consuming, and prone to inconsistencies. Automatic powder coating machines address these challenges by introducing a level of precision and efficiency that surpasses manual methods. These machines are designed to handle various sizes and shapes of objects, ensuring a uniform coating application without the need for human intervention at every step.
Key Components and Working Principle
An automatic powder coating machine consists of several essential components that work in tandem to achieve optimal results:
Powder Delivery System: This system includes powder hoppers, pumps, and feed mechanisms that transport the powder to the automated spray gun.
Automated Spray Gun: The heart of the automatic powder coating machine is the automated spray gun. It releases charged powder particles with precision.
Efficient Recovery System: The automatic system features an efficient recovery mechanism that collects and recycles excess powder.
Advanced Curing Oven: Objects are smoothly transferred to the advanced curing oven, where heat triggers powder particle fusion.
Intuitive Control System: Modern automatic powder coating line boast intuitive control systems for fine-tuning various parameters.
Benefits of Automatic Powder Coating Machines
Consistency and Uniformity: The automatic powder coating machine ensures consistent application, guaranteeing uniform results each time.
Time and Labor Savings: Employing an automatic machine drastically reduces production time and labor costs.
Reduced Waste: The automatic system’s recovery process minimizes powder waste, contributing to cost savings and sustainability.
Environmental Benefits: The eco-friendly nature of automatic powder coating machines reduces VOC emissions, aligning with sustainability goals.
Durability and Quality: Consistent application through automatic machines results in a durable, high-quality finish that withstands harsh conditions.
Applications of Automatic Powder Coating line
The versatility of automatic powder coating machines has led to their adoption across various industries:
Automotive: Car parts and frames benefit from the protective and aesthetic advantages of automatic powder coating machines.
Furniture: The automatic system enhances the appearance and durability of metal furniture items.
Appliances: Household appliances like refrigerators and washing machines are coated for improved aesthetics and longevity.
Architectural: Window frames, doors, and outdoor structures gain aesthetic and functional benefits through automatic powder coating.
Industrial Equipment: Machinery, tools, and manufacturing equipment benefit from the extended lifespan and performance enhancement provided by automatic powder coating.
Challenges and Future Prospects
While automatic powder coating machines offer numerous advantages, challenges such as maintenance and cost require consideration. Regular maintenance is vital for these intricate machines to ensure consistent performance and longevity. Additionally, the initial investment in automatic machines necessitates careful ROI evaluation.
Looking forward, advancements in automation technology, control systems, and powder formulations hold the potential to further elevate the capabilities and efficiency of automatic powder coating machines. The increasing emphasis on environmental concerns positions these machines as a frontrunner due to their minimal ecological impact compared to solvent-based alternatives.
Conclusion
The advent of automatic powder coating machines has revolutionized surface finishing in industries globally. These machines seamlessly combine precision, efficiency, and environmental consciousness, positioning them as the preferred choice for businesses seeking enhanced product aesthetics and durability. With continuous technological advancements, automatic powder coating machines plays a pivotal role in shaping the future of manufacturing. Because It provides a dependable, cost-effective, and environmentally friendly solution for coating a diverse array of objects.
An automatic powder coating line is an advanced solution for finishing metal surfaces. It provides a durable and attractive finish for a wide range of products. These systems have become increasingly popular in recent years due to their ability to provide efficient and consistent results, making them an ideal solution for high-volume production applications.
Automatic Powder Coating line Components:
A typical automatic powder coating line consists of several components, including a pretreatment system, a powder coating booth, and a curing oven.
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Pretreatment System
The pretreatment system is used to clean and prepare the metal surface for the powder coating process. This process ensures that the finish adheres properly. This system typically includes a degreaser, a phosphate wash, and a rinse.
Powder Coating Booth:
The powder coating booth is the next component in the process, and it is used to apply the powder coating to the metal surface. This booth contains a powder spray gun, which is used to electrostatically charge the powder and apply it to the surface.
Curing Oven
The powder is then cured in the curing oven, which is typically a large, high-temperature oven used to solidify the finish.
Main Advantages of Automatic line:
One of the main advantages of an automatic powder coating line is its speed and efficiency. These systems can process parts much faster than manual systems, allowing businesses to increase production volume and reduce lead times. Additionally, automatic systems are much more consistent in their application of the finish, ensuring that every part is coated with the same high-quality finish.
Another advantage of an automatic powder coating line is its ability to minimize waste and improve sustainability. These systems are designed to conserve powder, reducing waste and reducing the environmental impact of the powder coating process. Additionally, many powder coating lines are equipped with filtration systems that capture overspray and other particulates, helping to improve air quality in the work environment.
How to choose it?
It is important to choose the right automatic powder coating line for your business. It should based on your specific needs and production requirements. Some key factors to consider include:
The size of the parts being coated
The volume of parts being produced
The type of finish required.
Additionally, it is important to consider the cost of the system, including the cost of installation and ongoing maintenance.
Conclusion
In conclusion, automatic powder coating line is an advanced solution for businesses looking to improve the efficiency and consistency of their powder coating process. These systems provide a durable and attractive finish for a wide range of products. They offer a number of benefits over manual systems, including increased speed, efficiency, and sustainability. If you are considering an automatic powder coating plant for your business, it is important to do your research. You should choose a system that meets your specific needs and requirements.
Powder coating is a popular process for finishing metal products, providing a durable and long-lasting coating that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. This article will provide a comprehensive guide to powder coating plants, including the process, equipment, and benefits.
The Powder Coating Process
Powder coating is a dry finishing process that involves the application of a dry powder coating material to a metal surface. The metal product is first cleaned to remove dirt, grease, and other contaminants, and is then coated with a powder coating material using an electrostatic process.
In the electrostatic process, the metal product is charged with an electric field, and the powder coating material is charged with an opposite polarity. The charged powder particles are attracted to the metal product and are deposited onto the surface. The coated product is then cured in an oven, which fuses the powder into a smooth and durable finish.
Powder Coating Equipment
A powder coating plant typically consists of the following equipment:
Pretreatment equipment: This equipment is used to clean the metal product and prepare it for powder coating. This may include degreasing, phosphating, and rinsing.
Powder coating booth: This is the main area where the powder coating process takes place. The booth is equipped with spray guns and other equipment that apply the powder coating to the metal product.
Recovery system: This system is used to recover the excess powder coating material and reuse it. This helps to minimize waste and reduce costs.
Oven: The oven is used to cure the powder coating on the metal product. The oven is typically a conveyor oven. It allows the coated product to be moved through the curing process on a conveyor belt.
Quality control equipment: This equipment is used to ensure that the powder coating process is carried out correctly. It checks that the finished product meets quality standards. This may include equipment for measuring the thickness and cure of the coating, as well as equipment for testing the adhesion and hardness of the coating.
Benefits of Powder Coating
Powder coating has several benefits compared to other finishing processes, including:
Durability: Powder coating provides a durable and long-lasting finish that can resist wear, fading, and corrosion. This makes it ideal for a wide range of metal products, including furniture, appliances, and automotive parts.
Environmental friendliness: Powder coating is a dry process that generates minimal waste and emissions compared to other finishing processes. This makes it a more environmentally friendly option.
Cost-effectiveness: Powder coating is often more cost-effective than other finishing processes, particularly for high-volume production runs. This is because the powder coating process is highly efficient, and the recovered powder can be reused, reducing waste and costs.
Versatility: Powder coating can be used to produce a wide range of colors and finishes, from matte to glossy, and from solid to metallic. This makes it a versatile option for finishing metal products.
Conclusion
Powder coating is a popular process for finishing metal products. It is providing a durable and long-lasting finish that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. It typically consists of equipment for pretreatment, powder coating, recovery, curing, and quality control. Powder coating has several benefits compared to other finishing processes, including durability, environmental friendliness, cost-effectiveness, and versatility.
The function of the powder coating gun machine is also important for the proper process of powder coating. The electrostatic Gema powder coating gun helps in the flow of powder in the coating process. When changes are produced they are deposited on the substrate in the form of powder.
Types of Gema Powder Coating Gun machine
Manual powder coating gun
Automatic powder coating gun
Manual Powder Coating Spray Gun
These guns assume a significant part in the coating system. They work as per their design, shape, size, and surface. Manual powder coating gun machine are utilized for the lower production while Automatic guns are utilized for the high volume creation process. The productivity and the nature of the Gema powder coating gun machine are significant for the high creation process.
Programmed or automatic powder coating gun machine that is appearing from its name that it showers the powder naturally and impulsively. It splashes all the regions in the stall, By this, the substrate is totally wrapped by powder, and its encompassing region is likewise covered by powder. In this way, the items which are to be coated with powder, get the most extreme opportunity to confront a high volume of powder amount. At the point when items are stacked on the transport then they get benefits.
Automatic Gema Powder Coating Gun
In automatic powder coating, there is likewise a framework present by which we can see the items prepared for the powder covering process. There is a photograph focal point present in programmed firearms that foresee regardless of whether the item is prepared for coating, and we can see what part is coated and which is remaining. An automatic powder coating requires a base limit for beginning work. The minimum energy requires for the start of the powder coating process.
A Tribo powder covering gun has the charge of an epoxy powder. It is delivered when powder material is sand with a protector or guide inside the powder coating spray gun. A guide implies it can pass the current or surge into its body. So the charge is delivered into the weapon and it creates emphatically charged particles and adversely charge particles. These charged particles move toward different parts. Because of this relocation of charges, the slim layer of powder is covered on the items that are to be coated.
Other guns:
Another type of powder coating spray gun is a corona coating gun. It assumes a significant part in powder coating guns. The principal component of this sort of gun machine is that it delivers a high voltage. It also delivers an electrostatic field with a low ampere. It is made between a terminal of powder and the item which is to be covered. So these charges make the course of powder coating to a conclusion. For large-scale industries, If there is the greatest region that should be coated at a high pace then these sorts of guns are vital.
A flame powder coating gun is used at which stage when it is impossible for the oven to perform its function. So it performs the main function and it produces heat and ignites the gases. The heat is combined with the powder material and the powder is melted due to heat. This technique of powder coating is applied at that stage where you desire a lower cost of the powder coating process. And there are also some risks in applying the flame technique in powder coating plants.
In a powder coating system, it is also necessary to select the proper coating gun. If your selected products are proper then you will get good and economical results from the powder coating system.
The powder coating spray booth is an important part of the powder coating plant. It is a chamber or section that helps in the powder coating process. In the powder coating spray booth, the powder is scattered on the substrate with the aid of a powder coating gun. And substrate is an article that is to be coated with the powder. This plays an essential role in the powder coating process.
Parts of booth
The powder coating booth has two parts. One part consists of a powder spraying area. While another part of the booth is the recovery area. These chambers are made of metal or other materials. The powder which is a pigment of many colors is scattered in the spraying section of the booth. In the recovery section of the powder coating booth, the substrate is recovered.
Powder coating spraying area
Powder coating recovery area
If you are looking for a powder coating booth for sale then you can go with a new one. We make the plant and powder coating spray booth in every budgets that fits to your pocket.
Working of powder coating spray booth
When the powder is sprinkled on an article the spraying part of the powder coating booth takes action. All color pigments (powder) are completely sprayed on an article that is to be coated in this section. After completion of this task of spraying powder then the article faces the recovery area of the booth. In this section of the booth, the article completely recovered. The powder coating system is a very big-budget process, therefore the selection of a good, result-oriented powder coating booth & powder recovery system is very important.
Powder spray booth over Costing:
The process of coating is very costly. So if the selection of booths is right then this process can be done at an economical price otherwise if the selection of booths is not right the system goes too costly. In the booth’s first area melted powder is scattered on the surface of the substrate and the other section is also arranged in the same design.
Powder coating recovery booths filter systems:
Spray booths are used in different sites in which automotive industries, painting many parts of cars, buses, etc. These spraying booths are very useful in making or recovering damaged body parts of vehicles, color-changing, clearing spots or damage, and much more.
When the spray is scattered on the surface of the substrate there electromagnetism is produced. It means air pressure is produced due to positive and negative charges. For getting the best results, it is necessary to ensure that the environment should be clean and safe.
Coating booth Internal working with Exhaust fan:
powder coating spray booth has an exhaust fan. It plays an important role in the powder coating process. Because when the dry powder is sprayed on the substrate, there is contaminated air is produced. So exhaust fan eliminates the contaminated air from the booth section. After removing air from the exhaust fan it is then filtered, and it removes the unwanted particles from the spraying booth section.
Pressure balance:
For making air pressure balance, there is also a fan that compensates for the air pressure by removing waste air and taking the fresh air into the booth spraying area. So, due to this the air balance remains the same in the booth.
On the off chance that simply the exhaust fan is on, this makes negative pneumatic stress in the corner, as more air is being taken out than pushed in. This actually intends that external air is pulled in assuming the entryway is open, alongside foreign substances like soil and residue. Be that as it may, assuming that simply the exhaust fan is on, the gaseous tension will be positive, and the air is pushed towards the entryway when opened. This assists with keeping the inside of your corner clean, however, the ideal gaseous tension is accomplished by running the two fans simultaneously.
Channels should be cleaned consistently to forestall developments of overspray particles. In the event that a channel is stopped up, the exhaust fan will battle to get air through it, and you will not accomplish the ideal outcomes in your shower corner.
You can use a powder coating machine for various purposes.
Application type process:
When you make a substrate powder-coated, it resists harsh environments and ultraviolet radiations due to the powder coating system. The product is metal-coated which is used outside of buildings are developed by a powder coating process. You can use the powder coating process on metallic roofs and curtain walls. Furthermore, You can use it for coating office materials like office chairs, office desks, and other parts. You can also use it in the coating of vehicle materials like car wheels, rims, door handle, and window handles.
Powder coating booth price by Value Added Coating Solution Pvt Ltd
Value Added Coating Solution Pvt Ltd is providing a well-design booth that occurs in the powder coating plant. The booth system of our manufactured coating machine is well-developed with the technology of the Gema paint booth. It is purely made of quality and well-designed structure. It has well developed two sections. The powder coating system is a very big-budget process, therefore selection of a good, result-oriented powder coating booth is very important. The process of coating is very costly. So if the selection of powder coating paint booth is right then this process can be done at an economical price otherwise if the selection of booths is not right the system goes too costly. The price of the booth is given below.
There are many powder coating machine manufacturers in India but Value Added Coating Solution Pvt Ltd company is one of the best powder coating plant manufacturer in India located in Delhi-NCR. In powder coating plant manufacturing or powder coating manufacturing, coating machines are there for the powder coating process.
Powder coating is a method of coating in which the article to be coated is first cleaned and then unlike typical liquid is delivered with an evaporating solvent on the surface of the substrate. The process of powder coating is completed in a dielectric environment (The repulsion or attraction of chargers) and after it is cured with some heat or ultraviolet light. Iron phosphate and zinc phosphate are two basic types of phosphate. These types of phosphate are widely used in powder coating paint systems. These are best for use and iron phosphate is more economical in this powder coating manufacturing.
Powder Coating Manufacturing Machine Components | Color Coating Line Component
1. PT lines | Pretreatment line
Being the best powder coating plant manufacturer in India, we need to maintain our position in terms of quality and the desired product. So we offer the best Pre-treatment Process and make sure that give the best cleaning.
Firstly Our product “powder coating machine” consists of a unique way. It has all features that will help you in the powder coating process. Secondly, our PT lines are there in the plant in this way that they completely clean up the article which will then go in the coating process. In this section of the powder coating machine, deep spots and gaps are completely removed from the surface of the article. Warm water help in removing intense spots or gaps on the surface of the article.
In the cleaning, procedure, detergent is very useful and critical for cleaning all waste material which causes in stopping the powder from sticking to the metal or any other article. If stains or any spots remain after the cleaning process then the powder didn’t work well. So, it is necessary to clean the article in a better way and make it suitable and perfect for the powder coating system.
2. Well-designed Powder Coating Booth
A well-design booth is a section that occurs in the powder coating equipment. The booth system of our manufactured coating machine is well-developed. It is purely made of quality and well-designed structure. It has many features compared to other powder coating plants in the market.
Booth has two sections. One section includes a powder scattering area in which powder is there on the article. While the second section is the powder healing area. The powder coating system is a very big-budget process, therefore selection of a good, result-oriented powder coating booth & powder recovery system is very important.
The process of coating is very costly. So if the selection of booths is right then this process can be done at an economical price otherwise if the selection of booths is not right the system goes too costly. In the booth’s first area melted powder is scattered on the surface of the substrate and the other section is also arranged in the same design.
The curing method is fully different from other paint systems and also known as crosslinking. This is necessary to strengthen the coating. The normally curing temperature of powder coatings is about 200°C (390°F). System. There comes three parts to the curing process. Powder melting, powder flow, and Cross-link building achieve satisfactory results.
The powder coating plant manufactured by our company has unique features. We manufacture our product through a well-developed process. Powder coating machines are very useful in coating systems. If you choose a good and experienced manufacturing company for buying powder coating plants then you will get good results. And in this matter, our company is on the top level.
We, as A Powder Coating Plant Manufacturer in India, offer you What?
1. Wide variety of Machines
Our company is dealing in powder coating plant manufacturer, Trading development, Supplying a comprehensive range of Powder Coating Plants, lines, and Systems, manufacturing Curing Ovens, Coating Guns, Powder Coating, Paint Booth, etc. Our company manufactures unique quality products with 100% pure material.
2. Big Powder Coating Equipment and Best Service from the best powder coating plant manufacturer
Apart from these we also provide Coating Turnkey Project and Oven Temperature Profiling Service. We provide our customers with top-class services. Our company “Value Added Coating Solution Pvt Ltd” powder coating manufacturer in India is well known all across the market for its unique features. Quality, properties, and efficiency are our main keys. These products are used in different industrial applications and are available in different colors. We obtain these products from the most reliable and well-known companies. These companies ensure all the products should have high-grade process and top-quality ingredients.
3. A desirable Output
Our company ensures all the products & Services are delivered to the customers by following international quality standards. We have a spacious warehousing unit that enables us to store the products in bulk and deliver the products to the customers in a timely manner. Our employees are highly talented, experienced, and skillful professionals who support us enormously in achieving organizational goals. We also undertake bulk orders and deliver them within a time frame in order to accomplish the customer requirement.
Under the able guidance of our Directors, they have great experience in this field, and they are available to help anyone having coating issues.
we have gained much experience in this industry. Our best business policies and timely manner of delivery have helped us to attract customers’ attention and gain their trust and confidence of the customers.
Application
You can use a powder coating machine for various purposes. When you make a substrate powder-coated, it resists harsh environments and ultraviolet radiations due to the powder coating system.
The product is metal-coated which is used outside of buildings are developed by a powder coating process. You can use the powder coating process on metallic roofs and curtain walls.
Furthermore,You can use it for coating office materials like office chairs, office desks, and other parts. You can also use it in the coating of vehicle materials like car wheels, rims, door handle, and window handles.
Cost of powder coating plant
The prices is always depends on products and applications.
Type of equipment
Brand
Price
Suitable for
Powder coating booth
Value Added
2L +
Steel, aluminum, iron, powder coating
Powder coating oven
Value Added
1L +
Steel, aluminum, iron, P-C
Powder Guns
Gema
1L +
Steel, aluminum, iron, P-C
PT line
Value Added
50K+
Steel, aluminum, iron, P-C
Total cost
Call for coating
Steel, aluminum, iron, P-C
You can contact us for any powder coating help, Price, or industrial issues.
Nowadays Almirah Powder Coating Plant is so famous. When we discuss coating on metal what comes to mind is powder. Not whatever metal it is like Almirah, Cooler, Rims. These plants can do a lot. So today we will discuss Almirah Powder Coating Machine Prices and plants.
Powder coating is a process of coating in which the article to be coated is first cleaned and then unlike typical liquid is delivered with an evaporating solvent on the surface of the substrate. This process is done under an electrostatic environment and then it is cured with some heat or ultraviolet light. Iron phosphate and zinc phosphate are two basic types of phosphate, these are widely used in powder coating paint systems. Both are good for use and iron phosphate is more economical in this process.
It has many applications and it is better than other painting systems. This process is good for Almirah coating. Because when an article is coated with powder paint its durability increases, and almirah coated with powder paint becomes resistant to sunlight and ultraviolet radiations. The material of the almirah remains safe.
Almirah powder coating machine is one of the best machines for powder coating processes. It is better than other machines because its parts are organized in a proper way. You can use it easily for the coating process. Almirah powder coating plant is easy to use and requires minimal skills.
There are three stages in the almirah powder coating machine. When the first stage surface is started, the powder is melted first and then dried into a decorative coating. Almirah powder coating system has a wide range of coating applications.
Overhead conveyors occur in this process and it is unique from other powder coating systems. These conveyors are very helpful in the almirah powder coating machine. These conveyors can significantly reduce the number of laborers in this process of coating. The main reason is that conveyor designs are always according to their different applications. So, the powder coating plant for almirah is the best coating system.
First, cleaning in process almirah is cleaned with hot water or steam. Hot water aid in removing deep spots or gaps on the surface. In the cleaning, process detergent is very useful in cleaning all waste material which prevents the powder from sticking to the metal or any other article. If stains or any spot remains then the powder didn’t work well. So, it is necessary to clean the article in a better way and make it suitable for the powder coating system.
Coating Almirah in Booth
The coating part of Almirah happens in a booth. Booth is a section that occurs in the almirah coating plant. Booth has two sections. One section is the Powder spraying area while the other is the powder recovery area. A powder coating system is a very costly process, therefore selection of the right powder coating booth & powder recovery system is very important. The process of coating is very costly. So if the selection of booth is right then this process becomes on normal price otherwise if a selection of booth is not correct the system goes to costly. In the booth’s first section powder is sprayed on the substrate and the other section is also arranged in the same design.
Curing Almirah in Powder Coating
The curing process is completely different from other paint systems and also called crosslinking. It happens in curing ovens. This is necessary to strengthen the coating. The normally curing temperature of powder coatings is about 200°C (390°F).
The average time of curing almirah of the powder coating is 10 to 15 minutes. System. There are three parts to the curing process.
Powder melting
Powder flow out
Crosslinks building
Achieve satisfactory results
Almirah Powder Coating Plant Costing
Almirah Powder coating paint cost depends on the quality of the product and resign. On an industrial level, its price varies. The cost depends on the powder quality which is the heart of the almirah coating system. It is also based on how much work of coating system is. If the substrate evolving in this process is very small then there will be a low waste of powder and the cost of this will also be minimum. The size of the substrate is large there will be more consumption of powder, so it will cost.
The Benefit of Coating Almirah by Powder Coating Plant
There are many benefits of coating almirah with a powder coating plant. The powder coating system provides many features because it resists the almirah surface from Socrates, sunlight, and ultraviolet waves. It gives extra durability of to the substrate as compared to other finishing processes or painting systems.
Coating Almirah by Powder Coating Plant substrate from any casual accident. It is better for the almirah because it provides an extra and thick surface that helps in any unfavorable condition.
The other best feature is that the impact of almirah powder coating remains for years and years. But it is also necessary to keep it in a normal environment because if it came in contact continuously with ultraviolet waves and other extreme situations then we will not get the desired product output. Its lifespan could be minimized. These are features of almirah coating by powder coating plant.
Powder coating is a high-level strategy for applying embellishing and defensive completion to a broad scope of materials and items utilized by the two businesses and purchasers. The powder used for the cycle is a combination of finely ground particles of color and gum. It is showered onto a surface to be covered. The powder particles have a charge and they stick to the electrically grounded surfaces until warmed and melded into a smooth covered in a stove. The outcome is a uniform, robust and top-caliber, What’s more, appealing completion.
What is Pre-treatment for Powder coating
Pre-treatment is the chemical preparation method of various types of metal and aluminum. It is used before applying a powder-coated surface finish. In all powder coating systems, appropriate surface pre-treatment is necessary to ensure long-lasting results.
In industries where there is the creation of steel projecting, aluminum expulsions, steel production and so on material goes through high temperatures of intensity to accomplish the beneficial shape and sizes. Often steel material during machining works additionally goes through a progression of machines for cutting, crushing, and so forth. Sheet metal parts go through cutting and different bowing machines.
Pretreatment Processes
Whether you are new or predictable at preparing surfaces, you realize that the cleaner stage is the most important and fundamental stage in preparing any substrate.
Cleaning is what each stage depends on, including effective powder application. The accompanying pretreatment arrangements just won’t work as expected on the off chance that this isn’t done as expected. You need to construct a consistent cycle in view of the item you’re utilizing.
Pretreatment System
It comprises tanks or tubs containing synthetic compounds or water. In it, the articles are plunged to clean and set up the surface for powder covering. The size of the tanks or tubs relies upon the size and amount of articles to be covered. The specific interaction relies upon the metal make-up of the article.
Powder Spray framework
It is the powder covering machine or powder coating system. It is the heart or primary piece of the powder splash framework utilized in this interaction. This splashes electrostatically charged powder into the shower stall where the articles covered are hanging. Electrostatic powers give a specific and steady covering quality.
Relieving stove
In a relieving stove, powder-covered articles are put for 10 to 15 minutes. It is at the upgraded temperature for the powder to liquefy, polymerize, wire, and fix into the last completion of high tasteful allure with specific mechanical and substance properties.
Thermoset powder coatings incorporate a cross-linker into the plan. Most normal cross-linkers are strong epoxy saps so exceptionally known as half-breed powders. The substance cross-connecting for crossovers addresses a significant piece of the worldwide powder covering market. In the powder covering industry, utilizing catalysts is normal. Here, 10-15% of the dynamic fixing is brought into a polyester transporter pitch as a lattice. This gives the most ideal even scattering of a modest quantity of an impetus over the haul of the powder. Thermosetting powder coatings liquefy when presented to warm, yet they are synthetically cross-connected inside themselves. Thermoplastic powders, don’t change back to the fluid stage when warmed.
UV-treatable powder coatings are photopolymerisable materials. They contain a compound that immediately answers UV light energy. It starts the response that prompts crosslinking. The remarkable component of this cycle from others is the partition of the dissolving stage before the restoring stage. The UV-restored powder will liquefy in 60 to 120 seconds when temperatures reach 110 °C and 130 °C. While softened covering is in this temperature window, it is in a split second relieved when presented to UV light.
Powder Coating Market and Its Application
Today, powder covering materials are accessible in each tone and an assortment of surfaces and gleams. Powder coatings have numerous applications in hundred of kinds of parts and items, including all-metal porch furniture and most metal showcase racks, store and shop apparatuses. Wire-shaped items, for example, springs and capacity bins for use in home and office are much of powder instead of liquid.
For thermosetting powders, the appliance industry is the greatest single market area. Thermosetting powder materials give even, slight movies with elevated degrees of protection from chips, effects, cleansers, and synthetic compounds. It means quite a bit to the apparatus business. Applications incorporate fridges, dryer drums, range lodgings, dishwashers, microwave pits, cooler cupboards, outside cooling units and paint shop, etc.
Powder coating systems also play important role in automotive applications. For example, there are many parts of vehicles that are of powder coating materials. These parts like wheels, door handles, engine blocks, and many other parts are it it. It is used in many lawn and garden equipment. This system of powder coating is also used in sporting products.
So this method of coating is quite good. Now this is the coating industry future. We should also think about our environment. SO we should use it where we can. There are so many items that are in you home and you don’t know about its manufacturing. So as a business man you should know your industry and use the best machine and method. The machinery are little bit costly but too much effective.
If you just want to know where You can find the cheapest powder coating plant setup cost then here is the solution for you.
The powder coating plant setup cost is totally dependent on per day production required by the client. So how can you say that this is the cheapest plant or this is the expensive plant without knowing the production?
So the manual powder coating machine price or fully automatic powder coating plant price depends on some factors.
Type of Powder Coating Plants
Then you need to check what kind of powder coating plant you want. Basically, there are three types of powder coating lines.
Manual powder coating Plant
Semi Automatic-Conveyorised Powder Coating Plant
Fully automatic conveyorised powder coating plant
Here, we (Value Added Coating Solution Pvt Ltd) help you to choose the best suitable line for the client as per capacity and component. You can call us directly if you want us to do the calculation for you. Don’t worry, we do not charge you for it. Also, we do not believe in sales calls, so you won’t be having any unnecessary calls from outside.
There are some more factors after production (number of components per day) on which the costing depends. So firstly you need to list some points:
How many components do you want to coat per day?
For how many hours the plant is running
What is the size of your component?
What is the size of the area where you want to set up your plant?
We give you the format of the manual that is having all the points listed so that you have everything on the paper. (FREE)
Costing in Design, It really affects
Now after you have the type of component, production per day, plant hours, and your plant area now you need a company to design your powder coating line.
There are so many factors that are considered when we are designing your powder coating line.
Conveyor Load:
Firstly, we need to check the conveyor load. That totally depends on the weight of the component. And if you need multiple components in parallel.
The number of PT Line:
Now we need to study your component opt product. What is the material? How fine do you want the quality coating? Now we calculate the number of PT processes required for your component.
Drying Oven | Powder Coating Plant Setup Cost
Now you need a drying oven to dry your component after the PT process.
In the case of a drying oven, you need to check the length of the conveyor you want in it. And for how long do you want a component in it like. It is like 18 meters 15 or 20 depending on the component and production.
The oven size and the conveyor length will add to the costing.
After this, your component will move to your booth where the powder coating starts.
In that case, you need to check how many components you want to coat at a time.
If a component is small like you are coating Aluminium sections then you can have multiple Aluminium sections at a time.
But if you are coating a large product like almirah then you need to check how many almirahs do you want to coat at a time. if you want 3 almirahs at a time in the booth that means you need to increase or decrease your both sizes.
According to this data, the booth will be designed and the cost will decrease or increase.
Curing Oven:
Then finally the component will move to the curing oven where you need to keep your component dry at a fixed temperature.
The cost of the oven depends on the size and the temperature you want. Also, there are various types of Ovens.
You need to choose the one that is suitable for you as per costing and the component finishing.
We can do all the calculations for you for free and let you know the cheapest price of the powder coating line. Feel free to call us at any time.
