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powder coating equipment manufacturers

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Powder coating is a popular method of finishing metal surfaces, providing a durable and attractive finish for a wide range of products. As the demand for powder coating services has increased, so has the demand for high-quality powder coating equipment. Many powder coating equipment manufacturers have emerged to meet this demand, offering a range of equipment designed to meet the needs of businesses of all sizes.

powder coating equipment manufacturers

  1. Nordson Corporation – Nordson is one of the leading powder coating equipment manufacturers, offering a range of equipment that is designed to provide reliable and efficient performance. From manual systems to fully automated lines, Nordson provides powder coating solutions for a wide range of applications.
  2. Gema Switzerland – Gema is a well-known manufacturer of powder coating equipment, offering a wide range of products including manual and automatic powder coating systems, as well as electrostatic spray guns and powder recovery systems. Their products are known for their high quality and reliability.
  3. Wagner Group – The Wagner Group is another major player in the powder coating equipment industry, offering a range of products that includes manual and automatic powder coating systems, as well as spray guns and other related accessories. They have a strong focus on innovation, and their products are designed to meet the latest industry standards.
  4. Col-Met Engineered Finishing Solutions – Col-Met is a manufacturer of powder coating equipment and systems, specializing in the production of high-quality finishing solutions for a wide range of applications. They offer both manual and automated systems, and their products are known for their durability and reliability.
  5. Graco Inc. – Graco is a leading manufacturer of powder coating equipment, offering a range of products that are designed to provide consistent, high-quality finishes. Their products include manual and automatic systems, as well as electrostatic spray guns and other related accessories.

In conclusion, there are many powder coating equipment manufacturers available today, each offering a range of products designed to meet the specific needs of businesses of all sizes. Whether you are looking for a manual system or a fully automated line, you are sure to find a solution that meets your needs from one of these leading manufacturers.

Value Added Coating Solution Pvt Ltd

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Company Brief

We “Value Added Coating Solution Private Limited”established in year 2011 are engaged in Manufacturing, Trading, Supplying a comprehensive range of Powder Coating Plants and Systems, Curing Ovens, Coating Guns, Powder Coating and Paint Booth, etc. Apart from these we also provide Coating Turnkey Project, Oven Temperature Profiling Service. Our array is well known all across the market for their splendid features such as quality and efficiency. These products are used in various industrial applications and available in different colors. We obtain these products from the most reliable companies, who ensure all the products are manufactured using high grade ingredients.

Our company ensures all the products & Services are delivered to the customers by stringently following international quality standards. We have a spacious warehousing unit that enables us to storage the products in bulk and deliver the consignments timely. Our employees are highly talented and skillful professionals who support us enormously in achieving the organizational goals. We also undertake bulk orders and deliver them within a stipulated time frame in order to accomplish the customer requirement.

Under the able guidance of our Directors. who have  rich experience in this domain, we have carved a niche for ourselves in this industry. Our ethical business policies and timely delivery has helped us to gain the trust and confidence of the customers.

Product & Services

Ovens:

  1. Curing Ovens
  2. Electric Drying Oven
  3. Powder Coating Ovens
  4. Powder Curing Oven
  5. Powder Curing Ovens
  6. Industrial Gas Oven

Powder Coating:

  1. Powder Coating Powder
  2. Powder Coating Plants and Systems
  3. Automatic Powder Coating System
  4. Manual Powder Coating Plant
  5. 100 kV Automatic Powder Coating System
  6. Powder Coating Plants
  7. Conveyorised Powder Coating Plant
  8. Powder Coating Booths
  9. Pollution Free Powder Coating Booth
  10. Coating Powder
  11. Energy Efficient Coating Powder
  12. Hybrid Epoxy Polyester Coating Powders
  13. Polyester Coating Powder
  14. Heat Resistant Powder

Painting Booths and Equipment:

  1. Painting Booth
  2. Car Paint Booth
  3. Spray Painting Booth
  4. Paint Booth Filter
  5. Powder Coating Machine Spare Parts
  6. Powder Coating Injector Pump
  7. Powder Coating and Paint Booth
  8. Paint Spray Booth
  9. Powder Recovery Booth
  10. Gema Powder Coating Machine & Equipment

Turnkey Projects:

  1. Coating Turnkey Project
  2. Powder Coating Turnkey Projects

Coating Equipment:

  1. Coating Machine
  2. Coating Equipment

Powder Coating Guns:

  1. Automatic Powder Coating Guns
  2. Automatic Powder Coating Gun
  3. Gema Manual Powder Coating Gun
  4. Manual Powder Coating Gun
  5. Electrostatic Manual Powder Coating Gun
  6. Powder Coating Gun
  7. Electro Static Manual Powder Coating Gun

Others:

  1. Coating Plants
  2. Coating Machine Spare Parts
  3. Coating Dispensing Booth
  4. Oven Temperature Profiling Service
  5. Paint Spray Gun

 

Contact Details:

Value Added Coating Solution Private Limited
K-288, SITE – V, SURAJPUR INDUSTRIAL AREA, SURAJPUR INDUSTRIAL AREA, KASNA, Greater Noida – 201306, Gautam Buddha Nagar, Uttar Pradesh, India

How much does it powder coating Plant setup cost in India

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If you just want to know where You can find the cheapest powder coating plant setup cost then here is the solution for you.

The powder coating plant setup cost is totally dependent on per day production required by the client. So how can you say that this is the cheapest plant or this is the expensive plant without knowing the production?

So the manual powder coating machine price or fully automatic powder coating plant price depends on some factors.

Type of Powder Coating Plants

Then you need to check what kind of powder coating plant you want. Basically, there are three types of powder coating lines.

  1. Manual powder coating Plant
  2. Semi Automatic-Conveyorised Powder Coating Plant
  3. Fully automatic conveyorised powder coating plant

Here, we (Value Added Coating Solution Pvt Ltd) help you to choose the best suitable line for the client as per capacity and component. You can call us directly if you want us to do the calculation for you. Don’t worry, we do not charge you for it. Also, we do not believe in sales calls, so you won’t be having any unnecessary calls from outside.

Contact Details:

  • Mr. Harish Sharma: +91- 9811846214
  • Mr. Lalit Tayal: +91- 9811357749
  • info@coating-solution.com
  • Get a Call Back 

How much does a powder coating system cost?

Factors affect Costing (Cheap or Expensive)

There are some more factors after production (number of components per day) on which the costing depends. So firstly you need to list some points:

  1. How many components do you want to coat per day?
  2. For how many hours the plant is running
  3. What is the size of your component?
  4. What is the size of the area where you want to set up your plant?

We give you the format of the manual that is having all the points listed so that you have everything on the paper. (FREE)

Costing in Design, It really affects

Now after you have the type of component, production per day, plant hours, and your plant area now you need a company to design your powder coating line.

There are so many factors that are considered when we are designing your powder coating line.

Conveyor Load:

Firstly, we need to check the conveyor load. That totally depends on the weight of the component. And if you need multiple components in parallel.

The number of PT Line:

Now we need to study your component opt product. What is the material? How fine do you want the quality coating? Now we calculate the number of  PT processes required for your component.

Drying Oven | Powder Coating Plant Setup Cost

  • Now you need a drying oven to dry your component after the PT process.
  • In the case of a drying oven, you need to check the length of the conveyor you want in it. And for how long do you want a component in it like. It is like 18 meters 15 or 20 depending on the component and production.
  • The oven size and the conveyor length will add to the costing.

Powder Coating Booth | Powder Coating Plant Setup Cost

After this, your component will move to your booth where the powder coating starts.

  • In that case, you need to check how many components you want to coat at a time. 
  • If a component is small like you are coating Aluminium sections then you can have multiple Aluminium sections at a time.
  • But if you are coating a large product like almirah then you need to check how many almirahs do you want to coat at a time. if you want 3 almirahs at a time in the booth that means you need to increase or decrease your both sizes.
  • According to this data, the booth will be designed and the cost will decrease or increase.

Curing Oven:

  • Then finally the component will move to the curing oven where you need to keep your component dry at a fixed temperature.
  • The cost of the oven depends on the size and the temperature you want. Also, there are various types of Ovens. 
  • You need to choose the one that is suitable for you as per costing and the component finishing.

We can do all the calculations for you for free and let you know the cheapest price of the powder coating line. Feel free to call us at any time. 

Value Added Coating Solution Pvt Ltd

Office: 515, Devika Tower, Chander Nagar, Ghaziabad, 201010

Manufacturing: K-288, Site-V, Surajpur Industrial Area Kasna, Greater Noida (U.P.)- 201310

+91- 9811846214 | +91- 9811357749 | info@coating-solution.com

Follow us: Facebook | Instagram | Youtube 

Gema Powder Coating Gun vs Local Powder Coating Guns

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Why You Should Choose Gema Powder Coating Guns over Local Guns?

Gema has a great industry reputation for the durability in Powder Coating Industry of their powder coating guns, and the Optiflex Pro will last you for years. The warranty is also the best in the coating gun industry and this shows Gema’s trust in their Guns. However, the replacement parts also have a big market so there will not be any difficulty in using these Gema machines.

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Gema Guns Vs Local Guns

There is a variety of companies out there who are manufacturing Powder Coating Machines. Some Branded company like Gema and also a Local Manufacturer are providing Powder Coating machines like Gun, Powder Coating Booth, Plants, Ovens.

The main thing is that everyone is not working on quality, efficiency and productivity of their clients. Today we will discuss the Manual Powder Coating Gun of Both the Branded Company Gema and the Local manufacturers.

There are some major features that make Gema differ from any of the machines in Powder coating industry. All of the features with comparison are listed below.

1. DVC (Digital Valve Control Technology)

  • Gema provides Free DVC forever after the warranty period as well. But in the case of Local Guns, they don’t provide this feature.
  • In other guns, they charge you for DVC after the warranty period.
  • In Gema guns, you can control all parameters digitally, so the result will be more accurate. But in the case of local guns, you can not get the exact figures.

2. Auto-Lock Fluidizing Air Supply when Gun on Cradle

  • Gema Guns have Auto-Lock Fluidizing Air Supply when Gun on Cradle. So, when the gun is not in operation the auto-lock will stop the supply.
  • In the case of Local guns, this feature is not available

3. Powder output

  • In Gema, Guns Powder output control is provided on the Gun’s handle so that you do not have to go again and again on the machine for changing the output. So it helps to reduce time in coating and results in fast production.
  • But in the case of other Local guns, the Powder control is provided on the machine side, in it, you have to go to the machine every time and it takes time results Slow the production and increasing time.

4. Coating Programme

  • Gema Powder Coating Guns have 3 preset programs and 20 manual programs available.
  • It can also be set according to your requirement and coating procedure.
  • There is no preset program available in Local Guns.

5. Integrated 110 KV high voltage cascade

  • It is recorded and tested that Gema guns have the highest transfer efficiency of power to the components.
  • It saves 15% of power or more than this against local Guns.
  • In the case of local guns, it is Barrel (it’s a maximum 50-60 Kv).

6. Auto-cleaning Mode

  • In Gema Guns, the equipment can be cleaned by a button from Pump to Gun within 10 Seconds (through air blast)
  • It is the best example of time-saving when colour change. The main time is reduced hence the productivity is improved of the plant.
  • Very successful in case of multicolour powder coating as well
  • In the case of Local Guns, you need to follow the old procedure that is manual cleaning. It takes time and slows the productivity of the plant. It results in losses of revenue.

7. Trigger Counter

  • Because it is an advanced gun so it is having some more important features that don’t available in other guns. The total hours of Gun trigger time are automatically stored in the Control Unit.
  • By this, you can predict the maintenance schedule of the machine. Also, it will help you to get the data by which you can predict your plant output that how many jobs are done at what time.
  • In local guns Guns, this feature is not available.

8. Monitoring of wearing parts

  • In Gema Guns, Wearing parts can Be Monitor through update the value in Contol Unit.
  • In local guns, it only depends on the operator. So you can not monitor it at all.

9. PCC mode (precise charge control)

  • This is only available in Gema Guns.
  • It reduces the Faraday effect. The result is you can have a smooth coating in every product & every powder (i.e. metallic & texture). You don’t have to compromise efficiency and quality.
  • Not Available in Local powder coating guns.

10. Error Diagnosis Feature

  • Gema provides an awesome technology-based Powder Coating Machine, so here it is not the end of the features, there is also one of the main features that will win your heart. If there is an internal problem that occurs in Machine, the Display error code is provided to identify the exact problem.
  • So, you don’t need any serviceman to find the problem.
  • It’s helpful for resolve within a short time

After carefully doing the comparison, it results that if you want to work on efficiency, quality, productivity and save you time then you need these features in your powder coating machine. So, the choice of Gema will do this all for you.

For maximum versatility, For high-end performance, For longevity or If you are planning on expansion, Gema Guns are the best option.

No matter which gun you choose from any of the manufacturers, we’ve sure that if you choose Gema then it will provide you with high-quality equipment that will produce a finish you and your customers can be proud of.

Manual Powder Coating Machine

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Check out the Powder Coating Process

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Powder coating process is the method that is for making the final product. It is industrial process to paint the metals of other related products. Basically in this process we need some instruments and materials. Please find the process points below.

The main segment of Powder Coating Plant.

Let’s say, our product is manufactured and ready to coat. We will start with PT lines/ Pre Treatment line.

Typically, adhesion between a paint coating and steel sheet is not very good. That’s why in Powder coating process, it is recommended to  apply some type of intermediate layer, a pretreatment, to develop good long-term performance. Not only does the pretreatment improve the mechanical adhesion between the paint and the coating, but it also improves the resistance to blistering and loss of paint adhesion during exposure to corrosive environments.

Steps are:

  1. Hot Water Rinse
  2. Knock-off-Degrease
  3. Degrease
  4. Water Rinse 
  5. Water Rinse
  6. Activation
  7. Phosphating
  8. Rinse
  9. Drying

After Pretreatment, out product is ready for powder coating, now we will take our  product to the Powder Coating Booth. With the help of manual gun or reciprocators we will apply charged powder on the surface, let’s see how.

 

 

Pollution Free Powder Coating Booth, Zero Wastage, Zero Pollution, Max Efficiency

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Pollution free powder coating booths are most efficient, as there is no wastage, neither causing any issue to the environment. These are build as per the industry standards so you can have the best product finish with minimum wastage.

No powder escaping the booth:
Gema recovery systems are designed according to the strictest safety regulations and the specific requirements of each plant.

After Filter units for MonoCyclones:
These filters are installed after the cyclones. They use self cleaning cartridges and reach over 99.99% separation efficiency. Powder from the filter can be imediately recirculated to the guns.

Filter Units for manual and small automatic lines:
These reliable filter units are equipped with conical cartridges and use a manually activated jet cleaning system

Want to paint different colors on the product, Don’t worry we got you covered

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Gema Powder Coating Quick Color Change Booth:

Gema Powder Coating booth are designed in such a way, that they are at maximum performance all the time and when you need to change the color, You can do it very quick. We are going to explain about the features of the Quick color change booth.

Magic Systems are easy to customize in booth dimensions, air volume, number and position of guns and touch-up stations.

  • Efficient powder application
  • Sieving and fresh powder feed
  • Robust and reliable for every need

Lets Check the Powder Flow :

  • From the feed station  the powder is transported to the electrostatic guns that charge it and apply it on the parts.
  • The final filter separates the overspray powder from the extraction air.
  • A recovery pump transports the powder to the sieving station where powder is cleaned from contaminants and returns to the powder feed station.
  • The system can be provided with various automatic fresh powder feed solutions

Ideal solution for every customer’s needs:

  • EquiFlow technology can be used in different layouts to accommodate every customer’s needs
  • Great performance, robustness and easy maintenance in every solution
  • MagicCylinder EquiFlow, the unique round-booth solution

Automate your production to get the maximum out of it, Check out the amazing features of Gema Reciprocators

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A broad range of reliable reciprocators, easy to use and to maintain, improving the coating quality and saving manpower.

Stand-alone vertical basic reciprocator:

Perfect entry-level model for customers from different markets and various application demands.

High power for many guns

Stand-alone reciprocator with slim column design allows space-saving arrangement of up to 6 automatic guns (25 kg capacity).

Flexible with vertical or horizontal guns arrangement

The reciprocator is designed for short or long stroke operation. The guns can be mounted in horizontal or vertical arrangement.

Designed for smooth operation

These reciprocators is equipped with an advanced synchronized motor for highest efficiency during continuous operation.’

Easy service and great reliability

The reciprocators require only minimum maintenance that can be completed easily and quickly.

Powerful and reliable

Main Features Overview:

High power for many guns

Reciprocators have a high load capacity, they can carry a high number of guns with extreme precision and high reliability.

Flexible with vertical or horizontal guns arrangement

These reciprocator is designed for short or long stroke operation. The guns can be mounted in horizontal or vertical arrangement.

Reciprocator version for a high loading capacity

Capable to carry up to 100kg.

Designed for smooth operation

The frequency converter controlled AC-Motor drive, the long lasting thooth-belt and the robust design ensure a quiet operation and great stability.

Easy service and great reliability

The reciprocator is designed for short or long stroke operation. The guns can be mounted in horizontal or vertical arrangement.

Automatic speed adjustment to conveyor speed

The MagicControls track the conveyor speed and automatically adjust the reciprocator to the ideal speed for perfect sinus and great coating results.

Vertical reciprocator: for extreme high loading capacity

Extreme powerful reciprocator with space-saving design, very precise movements and easy programming.

Extreme high loading capacity

Reciprocators have a high load capacity up to 100 kg. They can carry a high number of guns and ensure very precise gun positioning and reliable operation.

Space-saving guns arrangement

The reciprocator is designed for short or long stroke operation. The guns can be mounted in horizontal or vertical arrangement.

Gun axis and vertical reciprocator arrangement

This combination guarantees perfect coating results for complex application demands and difficult part geometries.

YT synchronizing axis

XT horizontal axis

It moves a ZA vertical reciprocator in and out of the booth adapting to the part width.  Ideal solution also for guns outside cleaning at color change.

YT synchronizing axis

It moves a ZA reciprocator parallel to the parts, synchronized with the conveyor speed. Ideal for inside coating and other difficult applications.

U in-out axis

The U axis moves 1 or 2 automatic guns in-out. It is ideal for guns positioning and inside coating.

AR rotating axis

This axis can turn 1 or 2 guns over a fixed radius. It is ideal to coat round shaped objects such as wheels or loading openings of washing machines.

SR tilting axis

This axis can tilt a ZA reciprocator in-out of the booth. It is ideal to achieve a uniform coating on inclined surfaces.

Vertical reciprocator: for extreme high loading capacity

Extreme high loading capacity

Reciprocators have a high load capacity up to 100 kg. They can carry a high number of guns and ensure very precise gun positioning and reliable operation.

Space-saving guns arrangement

The reciprocator is designed for short or long stroke operation. The guns can be mounted in horizontal or vertical arrangement.

Gun axis and vertical reciprocator arrangement

This combination guarantees perfect coating results for complex application demands and difficult part geometries.

Designed for smooth operation

The frequency converter controlled AC-Motor drive, the long lasting thooth-belt and the robust design ensure a quiet operation and great stability.

Easy service and great reliability

The reciprocators require only minimum maintenance that can be completed easily and quickly.

Manual Powder Coating Gun is loaded with amazing technology, to provide you the best finish.

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A wide variety of solutions for the electrostatic manual coating to satisfy even the most challenging application requirements.

Easy and automated color change process

All components in contact with powder are cleaned quickly and automatically while the operator is replacing the powder box.

Power: Maximum coating performance

The newly developed PowerBoost technology of the OptiFlex Pro series offers with the 110 kV the highest powder charging capacity in the powder coating industry while complying with safety regulations.

The operator benefits from an outstanding coating performance.

Quality: Best application results

With OptiFlex Pro you coat extremely efficiently and with consistently high quality. The PCC (Precise Charge Control) mode regulates the spray current even in the lowest ampere ranges (0-10 μA) with the highest accuracy. This prevents overcharging of even the most demanding powders such as metallic powder and ensures the highest quality in thick film and multi-layer applications and recess areas.

Control: Master the application!

The new features of OptiFlex Pro also give you a technological edge. The Electrostatic App (E-App) with the integrated line management functions and service features make the coating process transparent and better controllable.

More Power Performance

Thanks to Gema’s PowerBoost® technology manual gun can now deliver 110 kV high voltage!
This outstanding feature gives you extra power to increase transfer efficiency, charge more powder and finish your coating job quicker. All this without compromising the safety of your operators and of your line, thanks to Gema’s advanced protection technology.

PowerBoost: how does it work?

The high-performance technology is based on the combination of three essential components:
● OptiStar 4.0 advanced software for charging process and compliance with safety regulation
● OptiSelect Pro high performance cascade
● NF40 PowerBoost nozzle special design for more efficient charging

NF40 PowerBoost Nozzle

PowerBoost Nozzle characteristics:
● Cloud soft could
wide brush spray pattern >60°
● Material non stick high quality materials
(PTFE / ETFE / PP)
● Application ideal for large parts and fast
coating

PowerBoost: Maximum Coating Performance

PowerBoost: activating
● Direct switch on manual gun OptiSelect Pro
● On OptiStar 4.0 by selecting spray voltage above 100kV
● E-App by typing spray voltage above 100kV

Digital Valve Technology (DVC)

Thanks to the patented DVC technology, Gema’s OptiStar gun controls offer precise and reproducible powder output regulations and improve the film thickness consistency

DVC technology: how does it work?

  • Digital Valve Control (DVC) is the technology used in the OptiStar gun controls.
  •  The flow of compressed air to the OptiFlow injector is regulated by motor-driven valves.

The first choice for efficient manual coating

The OptiSelect Pro gun is characterised by a very robust and durable design. The ergonomic gun lies balanced in the hand, has a good grip and enables you to coat efficiently and faster.

PowerClean for fastest color changes

PowerClean™ efficiently cleans the entire powder path from the injector to the gun tip. This improves performance when processing difficult powders and facilitates color change.

Unsurpassed Gema reliability

The famous Gema guns’ reliability is based on more than 50 years of experience in powder coating and on the high Swiss quality standards. OptiFlex Pro is using a compact setup to deliver the powder to a standard OptiSelect gun.

Why you should choose Optiflex Pro?

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Optiflex Pro is the revolution in the powder coating industry. It is the most advanced in features. It is designed in a way to increase the plant efficiency to more than 20%.

OptiFlex Pro closed hopper protects powder from the ambient and gently fluidizes it for an ideal powder delivery.

Gema’s PowerBoost® technology your OptiSelect manual gun can now deliver 110 kV high voltage.

 

This outstanding feature gives you extra power to increase transfer efficiency, charge more powder and finish your coating job quicker. All this without compromising the safety of your operators and of your line, thanks to Gema’s advanced protection technology.

Reasons to opt for Optiflex Pro :

  • Robust and durable design
  • The ergonomic and light-weight gun is well-balanced in the hand
  • Enables you to coat efficiently and faster
  • PowerBoost® – Safe technology for more power performance
  • The integrated cleaning of the powder conveying components can be enhanced by the optional PowerClean™ module
  • The latest generation of nozzles ensures an excellent powder distribution and penetration

  • The newly developed PowerBoost technology of the OptiFlex Pro series offers with the 110 kV the highest powder charging capacity in the powder coating industry while complying with safety regulations.
  • The operator benefits from an outstanding coating performance.
  • The new feature completes the proven high-voltage functionalities, such as PCC mode, presettings and individual coating programs and extends the application range significantly.

OptiStar® 4.0

  • Precise Charge Control Mode (PCC) for high-quality coating tasks
  • The intuitive display makes it easy for any user to set and program the optimal parameters. 
  • The result is a perfect coating quality that can be reproduced at any time.
  • Digital Valve Control Technology (DVC) for precise powder delivery
  • Electrostatic App (E-App) for transparency of the coating

Electrostatic App (Gema E-App)

  • The new features of OptiFlex Pro also give you a technological edge.
  • The Electrostatic App (E-App) with the integrated line management functions and additional service features make the coating process transparent and better controllable.
  • Important data of your application are always at hand and can be easily exported for further usage.

To revolutionise your production, opt for Optiflex Pro, to know more about this, Contact us or drop an enquiry