Category Archives: Powder Coating Plant

Best Powder Coating plant in India with Latest OptiCenter All-in-One OC11

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This month, we achieved a significant milestone by setting up India’s first OptiCenter All-in-One OC11-based powder coating plant for one of our esteemed clients. Globally, this is only the third plant of its kind, making it a proud moment not only for us but for the Indian manufacturing industry as well. This state-of-the-art facility incorporates the latest advancements in powder coating technology, redefining productivity, quality, and efficiency standards.

If you are looking for the best powder coating plant for your business, this article will walk you through its unparalleled features, benefits, and potential applications.

Best Powder Coating Plant with Boot, Cyclone, Filter, OC11

What Makes the OptiCenter All-in-One OC11 Special?

The OptiCenter All-in-One OC11 is a game-changer in powder coating technology. It combines the most advanced features to deliver exceptional performance while optimizing costs and reducing waste.

Key Highlights:

  1. DualSpeeder Technology: This innovation allows for ultra-fast color changes in as little as 60 seconds, ensuring maximum flexibility.
  2. Two Powder Hoppers: Operates sequentially for color transitions or simultaneously for applying fresh and reclaimed powders.
  3. Automated Cleaning: Features AirWave Technology for fully automated cleaning of hoppers, hoses, and pumps.
  4. Compact and Ergonomic Design: Space-saving setup fits seamlessly into any manufacturing layout.
  5. Intuitive Controls: 7-inch touchscreen with an easy-to-use interface and customizable coating programs.

Benefits of the Best Powder Coating Plant in India

1. Unmatched Speed and Flexibility

  • Ultra-Fast Color Change: Switch between two colors in just 60 seconds. This is a huge advantage for businesses handling short production runs or diverse product lines.
  • Parallel Coating Capability: Use fresh powder for critical surfaces while reclaimed powder covers less visible areas, ensuring maximum resource efficiency.

2. Exceptional Product Quality

  • Precise Coating: Fresh powder is used for surfaces that require high visual quality, ensuring a flawless finish.
  • Consistent Results: Advanced pump technology ensures reproducible coating results every time.

3. Cost Efficiency

  • Maximum Powder Utilization: Minimizes waste by efficiently blending fresh and reclaimed powders.
  • Reduced Maintenance Costs: Automated cleaning and wear-part diagnostics reduce downtime and associated expenses.

4. Advanced Automation

  • Smart Inline Technology: Ensures stable powder flow and precise application over extended periods.
  • Customizable Cleaning Modes: Quick cleaning for minor changes or deep cleaning for complete transitions.

5. Sustainability

  • Low Waste Generation: Advanced powder recovery systems reduce material waste significantly.
  • Energy Efficiency: Designed to operate with minimal energy consumption, lowering the overall carbon footprint.

Use Cases: What Can Clients Achieve with This Plant?

This revolutionary plant unlocks a range of possibilities for businesses. Here are just a few applications:

1. Multi-Color Product Lines

  • Handle diverse product lines requiring frequent color changes.
  • Achieve quick transitions between colors without disrupting production.

2. Custom Coatings for High-Value Products

  • Apply fresh powder for “A” class surfaces and reclaimed powder for less visible parts.
  • Deliver premium finishes for automotive parts, home appliances, and industrial equipment.

3. Large-Scale Production

  • Parallel operation allows high-speed production of large batches with consistent quality.
  • Dual hopper configuration increases capacity, enabling simultaneous use of multiple spray guns.

4. Prototyping and Small Batches

  • Ideal for small-scale manufacturers needing precise and high-quality coatings for prototypes or niche markets.

5. Enhanced Sustainability Practices

  • Minimized waste and energy-efficient operations align with global sustainability goals.
  • Recovery systems ensure that even the smallest amount of powder is utilized effectively.

Frequently Asked Questions About Powder Coating Plants

1. What is the cost of setting up a powder coating plant in India?

The cost depends on the size, features, and capacity of the plant. The OptiCenter All-in-One OC11 provides the best value for money with its advanced technology and efficiency.

2. How does the OptiCenter OC11 compare to traditional plants?

The OC11 offers faster color changes, better powder utilization, and automated cleaning, making it significantly more efficient than traditional systems.

3. Where can I find powder coating plant manufacturers in Delhi?

We specialize in manufacturing and setting up powder coating plants across India, including Delhi. Contact us to know more.

Why Choose Us for Your Powder Coating Needs?

  • Proven Expertise: With years of experience in the industry, we deliver state-of-the-art solutions tailored to your requirements.
  • Client-Centric Approach: From design to implementation, we ensure a seamless experience for our clients.
  • Cutting-Edge Technology: Our plants incorporate the latest advancements, including the OptiCenter All-in-One OC11.

Contact Us to Set Up Your Best Powder Coating Plant

Are you ready to elevate your business with the best powder coating plant in India? Reach out to us today for a customized solution tailored to your needs.

By integrating the OptiCenter All-in-One OC11, your business gains a competitive edge in quality, speed, and cost efficiency. Don’t just keep up with the competition—lead it!

Contact Details:
📧 Email: info@coating-solution.com
🏢 Head Office: 515, Devika Tower, Chandra Nagar, Ghaziabad, U.P.
🔬 Work/Lab/R&D Center: K-288, Q-21 (GF & FF), Site-V, Surajpur Industrial Area, Kasna, Greater Noida – 201306
📞 Contact Numbers: +91-9811846214, +91-9811357749
🌐 Websites: optifinish.in | coating-solution.com

Efficiency of Automatic Powder Coating Machines

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Introduction

In the realm of industrial manufacturing, the pursuit of efficiency, consistency, and environmental sustainability has led to significant advancements in various processes. One such advancement is the automatic powder coating machine, which has revolutionized the way products are coated for protection, aesthetic appeal, and functional purposes. This article delves into the intricate workings, benefits, applications, and future prospects of automatic powder coating machines.

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Understanding Powder Coating

Powder coating is a dry finishing process that involves applying a finely ground powder to a surface, which is then heated to fuse and form a protective and decorative layer. The process is widely preferred over traditional wet painting methods due to its numerous advantages, including enhanced durability, better resistance to chemicals and corrosion, uniform application, and a broad range of color options.

Enter the Automatic Powder Coating Machine

The manual application of powder coatings, while effective, can be labor-intensive, time-consuming, and prone to inconsistencies. Automatic powder coating machines address these challenges by introducing a level of precision and efficiency that surpasses manual methods. These machines are designed to handle various sizes and shapes of objects, ensuring a uniform coating application without the need for human intervention at every step.

Key Components and Working Principle

An automatic powder coating machine consists of several essential components that work in tandem to achieve optimal results:

Spray Booth: The automatic powder coating machine incorporates a specialized spray booth, optimizing the coating process.

Powder Delivery System: This system includes powder hoppers, pumps, and feed mechanisms that transport the powder to the automated spray gun.

Automated Spray Gun: The heart of the automatic powder coating machine is the automated spray gun. It releases charged powder particles with precision.

Efficient Recovery System: The automatic system features an efficient recovery mechanism that collects and recycles excess powder.

Advanced Curing Oven: Objects are smoothly transferred to the advanced curing oven, where heat triggers powder particle fusion.

Intuitive Control System: Modern automatic powder coating line boast intuitive control systems for fine-tuning various parameters.

Benefits of Automatic Powder Coating Machines

Consistency and Uniformity: The automatic powder coating machine ensures consistent application, guaranteeing uniform results each time.

Time and Labor Savings: Employing an automatic machine drastically reduces production time and labor costs.

Reduced Waste: The automatic system’s recovery process minimizes powder waste, contributing to cost savings and sustainability.

Enhanced Efficiency: Automatic machines effectively coat complex shapes, surpassing manual methods’ limitations.

Environmental Benefits: The eco-friendly nature of automatic powder coating machines reduces VOC emissions, aligning with sustainability goals.

Durability and Quality: Consistent application through automatic machines results in a durable, high-quality finish that withstands harsh conditions.

Applications of Automatic Powder Coating line

The versatility of automatic powder coating machines has led to their adoption across various industries:

Automotive: Car parts and frames benefit from the protective and aesthetic advantages of automatic powder coating machines.

Furniture: The automatic system enhances the appearance and durability of metal furniture items.

Appliances: Household appliances like refrigerators and washing machines are coated for improved aesthetics and longevity.

Architectural: Window frames, doors, and outdoor structures gain aesthetic and functional benefits through automatic powder coating.

Industrial Equipment: Machinery, tools, and manufacturing equipment benefit from the extended lifespan and performance enhancement provided by automatic powder coating.

Challenges and Future Prospects

While automatic powder coating machines offer numerous advantages, challenges such as maintenance and cost require consideration. Regular maintenance is vital for these intricate machines to ensure consistent performance and longevity. Additionally, the initial investment in automatic machines necessitates careful ROI evaluation.

Looking forward, advancements in automation technology, control systems, and powder formulations hold the potential to further elevate the capabilities and efficiency of automatic powder coating machines. The increasing emphasis on environmental concerns positions these machines as a frontrunner due to their minimal ecological impact compared to solvent-based alternatives.

Conclusion

The advent of automatic powder coating machines has revolutionized surface finishing in industries globally. These machines seamlessly combine precision, efficiency, and environmental consciousness, positioning them as the preferred choice for businesses seeking enhanced product aesthetics and durability. With continuous technological advancements, automatic powder coating machines plays a pivotal role in shaping the future of manufacturing. Because It provides a dependable, cost-effective, and environmentally friendly solution for coating a diverse array of objects.

What are Automatic Powder Coating line and how to choose it?

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An automatic powder coating line is an advanced solution for finishing metal surfaces. It provides a durable and attractive finish for a wide range of products. These systems have become increasingly popular in recent years due to their ability to provide efficient and consistent results, making them an ideal solution for high-volume production applications.

Automatic Powder Coating line Components:

A typical automatic powder coating line consists of several components, including a pretreatment system, a powder coating booth, and a curing oven. 

Check out videos of Plants made by us.

Pretreatment System

The pretreatment system is used to clean and prepare the metal surface for the powder coating process. This process ensures that the finish adheres properly. This system typically includes a degreaser, a phosphate wash, and a rinse.

Powder Coating Booth:

The powder coating booth is the next component in the process, and it is used to apply the powder coating to the metal surface. This booth contains a powder spray gun, which is used to electrostatically charge the powder and apply it to the surface. 

Curing Oven

The powder is then cured in the curing oven, which is typically a large, high-temperature oven used to solidify the finish.

Main Advantages of Automatic line:

  • One of the main advantages of an automatic powder coating line is its speed and efficiency. These systems can process parts much faster than manual systems, allowing businesses to increase production volume and reduce lead times. Additionally, automatic systems are much more consistent in their application of the finish, ensuring that every part is coated with the same high-quality finish.
  • Another advantage of an automatic powder coating line is its ability to minimize waste and improve sustainability. These systems are designed to conserve powder, reducing waste and reducing the environmental impact of the powder coating process. Additionally, many powder coating lines are equipped with filtration systems that capture overspray and other particulates, helping to improve air quality in the work environment.

How to choose it?

It is important to choose the right automatic powder coating line for your business. It should based on your specific needs and production requirements. Some key factors to consider include:

  • The size of the parts being coated
  • The volume of parts being produced
  • The type of finish required. 

Additionally, it is important to consider the cost of the system, including the cost of installation and ongoing maintenance.

Conclusion

In conclusion, automatic powder coating line is an advanced solution for businesses looking to improve the efficiency and consistency of their powder coating process. These systems provide a durable and attractive finish for a wide range of products. They offer a number of benefits over manual systems, including increased speed, efficiency, and sustainability. If you are considering an automatic powder coating plant for your business, it is important to do your research. You should choose a system that meets your specific needs and requirements.

 

What are Powder Coating Process and Powder Coating Plant

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Powder coating is a popular process for finishing metal products, providing a durable and long-lasting coating that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. This article will provide a comprehensive guide to powder coating plants, including the process, equipment, and benefits.

The Powder Coating Process

Powder coating is a dry finishing process that involves the application of a dry powder coating material to a metal surface. The metal product is first cleaned to remove dirt, grease, and other contaminants, and is then coated with a powder coating material using an electrostatic process.

In the electrostatic process, the metal product is charged with an electric field, and the powder coating material is charged with an opposite polarity. The charged powder particles are attracted to the metal product and are deposited onto the surface. The coated product is then cured in an oven, which fuses the powder into a smooth and durable finish.

Powder Coating Equipment

A powder coating plant typically consists of the following equipment:

  1. Pretreatment equipment: This equipment is used to clean the metal product and prepare it for powder coating. This may include degreasing, phosphating, and rinsing.
  2. Powder coating booth: This is the main area where the powder coating process takes place. The booth is equipped with spray guns and other equipment that apply the powder coating to the metal product.
  3. Recovery system: This system is used to recover the excess powder coating material and reuse it. This helps to minimize waste and reduce costs.
  4. Oven: The oven is used to cure the powder coating on the metal product. The oven is typically a conveyor oven. It allows the coated product to be moved through the curing process on a conveyor belt.
  5. Quality control equipment: This equipment is used to ensure that the powder coating process is carried out correctly. It checks that the finished product meets quality standards. This may include equipment for measuring the thickness and cure of the coating, as well as equipment for testing the adhesion and hardness of the coating.

Benefits of Powder Coating

Powder coating has several benefits compared to other finishing processes, including:

  1. Durability: Powder coating provides a durable and long-lasting finish that can resist wear, fading, and corrosion. This makes it ideal for a wide range of metal products, including furniture, appliances, and automotive parts.
  2. Environmental friendliness: Powder coating is a dry process that generates minimal waste and emissions compared to other finishing processes. This makes it a more environmentally friendly option.
  3. Cost-effectiveness: Powder coating is often more cost-effective than other finishing processes, particularly for high-volume production runs. This is because the powder coating process is highly efficient, and the recovered powder can be reused, reducing waste and costs.
  4. Versatility: Powder coating can be used to produce a wide range of colors and finishes, from matte to glossy, and from solid to metallic. This makes it a versatile option for finishing metal products.

Conclusion

Powder coating is a popular process for finishing metal products. It is providing a durable and long-lasting finish that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. It typically consists of equipment for pretreatment, powder coating, recovery, curing, and quality control. Powder coating has several benefits compared to other finishing processes, including durability, environmental friendliness, cost-effectiveness, and versatility.

The Best powder coating plant manufacturer in India | VACSPL

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There are many powder coating machine manufacturers in India but Value Added Coating Solution Pvt Ltd company is one of the best powder coating plant manufacturer in India located in Delhi-NCR. In powder coating plant manufacturing or powder coating manufacturing, coating machines are there for the powder coating process.

Powder coating is a method of coating in which the article to be coated is first cleaned and then unlike typical liquid is delivered with an evaporating solvent on the surface of the substrate. The process of powder coating is completed in a dielectric environment (The repulsion or attraction of chargers) and after it is cured with some heat or ultraviolet light. Iron phosphate and zinc phosphate are two basic types of phosphate. These types of phosphate are widely used in powder coating paint systems. These are best for use and iron phosphate is more economical in this powder coating manufacturing.

Check out another article for Almirah Powder Coating Line Price

Powder Coating Manufacturing Machine Components | Color Coating Line Component

1. PT lines | Pretreatment line

Being the best powder coating plant manufacturer in India, we need to maintain our position in terms of quality and the desired product. So we offer the best Pre-treatment Process and make sure that give the best cleaning.

Firstly Our product “powder coating machine” consists of a unique way. It has all features that will help you in the powder coating process. Secondly, our PT lines are there in the plant in this way that they completely clean up the article which will then go in the coating process. In this section of the powder coating machine, deep spots and gaps are completely removed from the surface of the article. Warm water help in removing intense spots or gaps on the surface of the article.

In the cleaning, procedure, detergent is very useful and critical for cleaning all waste material which causes in stopping the powder from sticking to the metal or any other article. If stains or any spots remain after the cleaning process then the powder didn’t work well. So, it is necessary to clean the article in a better way and make it suitable and perfect for the powder coating system.

2. Well-designed Powder Coating Booth

A well-design booth is a section that occurs in the powder coating equipment. The booth system of our manufactured coating machine is well-developed. It is purely made of quality and well-designed structure. It has many features compared to other powder coating plants in the market.

Booth has two sections. One section includes a powder scattering area in which powder is there on the article. While the second section is the powder healing area. The powder coating system is a very big-budget process, therefore selection of a good, result-oriented powder coating booth & powder recovery system is very important.

The process of coating is very costly. So if the selection of booths is right then this process can be done at an economical price otherwise if the selection of booths is not right the system goes too costly. In the booth’s first area melted powder is scattered on the surface of the substrate and the other section is also arranged in the same design.

3. Curing Section | Curing Oven | Powder Coating Oven

The curing method is fully different from other paint systems and also known as crosslinking. This is necessary to strengthen the coating. The normally curing temperature of powder coatings is about 200°C (390°F). System. There comes three parts to the curing process. Powder melting, powder flow, and Cross-link building achieve satisfactory results.

Check out the Fully Automatic Powder Coating Line installed in Rajasthan

Features of Powder Coating

The powder coating plant manufactured by our company has unique features. We manufacture our product through a well-developed process. Powder coating machines are very useful in coating systems. If you choose a good and experienced manufacturing company for buying powder coating plants then you will get good results. And in this matter, our company is on the top level.

We, as A Powder Coating Plant Manufacturer in India, offer you What?

1. Wide variety of Machines

Our company is dealing in powder coating plant manufacturer, Trading development, Supplying a comprehensive range of Powder Coating Plants, lines, and Systems, manufacturing Curing Ovens, Coating Guns, Powder Coating, Paint Booth, etc. Our company manufactures unique quality products with 100% pure material.

2. Big Powder Coating Equipment and Best Service from the best powder coating plant manufacturer

Apart from these we also provide Coating Turnkey Project and Oven Temperature Profiling Service. We provide our customers with top-class services. Our company “Value Added Coating Solution Pvt Ltd” powder coating manufacturer in India is well known all across the market for its unique features. Quality, properties, and efficiency are our main keys. These products are used in different industrial applications and are available in different colors. We obtain these products from the most reliable and well-known companies. These companies ensure all the products should have high-grade process and top-quality ingredients.

3. A desirable Output

Our company ensures all the products & Services are delivered to the customers by following international quality standards. We have a spacious warehousing unit that enables us to store the products in bulk and deliver the products to the customers in a timely manner. Our employees are highly talented, experienced, and skillful professionals who support us enormously in achieving organizational goals. We also undertake bulk orders and deliver them within a time frame in order to accomplish the customer requirement.

Under the able guidance of our Directors, they have great experience in this field, and they are available to help anyone having coating issues.

we have gained much experience in this industry. Our best business policies and timely manner of delivery have helped us to attract customers’ attention and gain their trust and confidence of the customers.

Application 

You can use a powder coating machine for various purposes. When you make a substrate powder-coated, it resists harsh environments and ultraviolet radiations due to the powder coating system.

The product is metal-coated which is used outside of buildings are developed by a powder coating process. You can use the powder coating process on metallic roofs and curtain walls.

Furthermore, You can use it for coating office materials like office chairs, office desks, and other parts. You can also use it in the coating of vehicle materials like car wheels, rims, door handle, and window handles.

Cost of powder coating plant

The prices is always depends on products and applications.

Type of equipment

Brand

Price 

Suitable for
Powder coating booth  Value Added 2L + Steel, aluminum, iron, powder coating
Powder coating oven Value Added 1L + Steel, aluminum, iron, P-C
Powder Guns Gema 1L + Steel, aluminum, iron, P-C 
PT line Value Added 50K+ Steel, aluminum, iron, P-C 
Total cost Call for coating Steel, aluminum, iron, P-C 

 

You can contact us for any powder coating help, Price, or industrial issues.

Office: 515, Devika Tower, Sahibabad, Ghaziabad, 201010
Manufacturing: K-288, Site-V, Kasna Industrial Area, Noida (U.P.)
For Plant, Machine, Equipment : +91- 9811846214
For Powder Coating Powder : +91- 9811357749
info@coating-solution.com

 

Almirah Powder Coating Plant | Almirah Powder Coating Machine Prices?

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Nowadays Almirah Powder Coating Plant is so famous. When we discuss coating on metal what comes to mind is powder. Not whatever metal it is like Almirah, Cooler, Rims. These plants can do a lot. So today we will discuss Almirah Powder Coating Machine Prices and plants.

Powder coating is a process of coating in which the article to be coated is first cleaned and then unlike typical liquid is delivered with an evaporating solvent on the surface of the substrate. This process is done under an electrostatic environment and then it is cured with some heat or ultraviolet light. Iron phosphate and zinc phosphate are two basic types of phosphate, these are widely used in powder coating paint systems. Both are good for use and iron phosphate is more economical in this process.

It has many applications and it is better than other painting systems. This process is good for Almirah coating. Because when an article is coated with powder paint its durability increases, and almirah coated with powder paint becomes resistant to sunlight and ultraviolet radiations. The material of the almirah remains safe.

Almirah powder coating machine is one of the best machines for powder coating processes. It is better than other machines because its parts are organized in a proper way. You can use it easily for the coating process. Almirah powder coating plant is easy to use and requires minimal skills. 

There are three stages in the almirah powder coating machine. When the first stage surface is started, the powder is melted first and then dried into a decorative coating. Almirah powder coating system has a wide range of coating applications. 

  • Surface preparation
  • Coating application
  • Heat curing

Features of Almirah Powder Coating Plant

It has many features because it is made in a unique design. Please check the whole process video here. These features are discussed below.

  • Hanging Almirah on conveyor
  • Cleaning Almirah by PT line
  • Coating Almirah in booth
  • Almirah in Powder coating oven

Hanging Almirah on Conveyor

Overhead conveyors occur in this process and it is unique from other powder coating systems. These conveyors are very helpful in the almirah powder coating machine. These conveyors can significantly reduce the number of laborers in this process of coating. The main reason is that conveyor designs are always according to their different applications. So, the powder coating plant for almirah is the best coating system.

Check the whole system in the photos here.

Cleaning Almirah by PT Lines

First, cleaning in process almirah is cleaned with hot water or steam. Hot water aid in removing deep spots or gaps on the surface. In the cleaning, process detergent is very useful in cleaning all waste material which prevents the powder from sticking to the metal or any other article. If stains or any spot remains then the powder didn’t work well. So, it is necessary to clean the article in a better way and make it suitable for the powder coating system.

Coating Almirah in Booth

The coating part of Almirah happens in a booth. Booth is a section that occurs in the almirah coating plant. Booth has two sections. One section is the Powder spraying area while the other is the powder recovery area. A powder coating system is a very costly process, therefore selection of the right powder coating booth & powder recovery system is very important. The process of coating is very costly. So if the selection of booth is right then this process becomes on normal price otherwise if a selection of booth is not correct the system goes to costly. In the booth’s first section powder is sprayed on the substrate and the other section is also arranged in the same design.

Curing Almirah in Powder Coating

The curing process is completely different from other paint systems and also called crosslinking. It happens in curing ovens. This is necessary to strengthen the coating. The normally curing temperature of powder coatings is about 200°C (390°F).

The average time of curing almirah of the powder coating is 10 to 15 minutes. System. There are three parts to the curing process.

  • Powder melting
  • Powder flow out
  • Crosslinks building
  • Achieve satisfactory results

Almirah Powder Coating Plant Costing

Almirah Powder coating paint cost depends on the quality of the product and resign. On an industrial level, its price varies. The cost depends on the powder quality which is the heart of the almirah coating system. It is also based on how much work of coating system is. If the substrate evolving in this process is very small then there will be a low waste of powder and the cost of this will also be minimum. The size of the substrate is large there will be more consumption of powder, so it will cost.

The Benefit of Coating Almirah by Powder Coating Plant

There are many benefits of coating almirah with a powder coating plant. The powder coating system provides many features because it resists the almirah surface from Socrates, sunlight, and ultraviolet waves. It gives extra durability of to the substrate as compared to other finishing processes or painting systems.

Coating Almirah by Powder Coating Plant substrate from any casual accident. It is better for the almirah because it provides an extra and thick surface that helps in any unfavorable condition.

The other best feature is that the impact of almirah powder coating remains for years and years. But it is also necessary to keep it in a normal environment because if it came in contact continuously with ultraviolet waves and other extreme situations then we will not get the desired product output. Its lifespan could be minimized. These are features of almirah coating by powder coating plant.

  • Efficiency remains
  • Quality save
  • Environment friendly
  • Durability increases 
  • Maintenance remains
  • lifespan increases

What is Powder Coating process and Powder coating line

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What is Powder Coating

Powder coating is a high-level strategy for applying embellishing and defensive completion to a broad scope of materials and items utilized by the two businesses and purchasers. The powder used for the cycle is a combination of finely ground particles of color and gum. It is showered onto a surface to be covered. The powder particles have a charge and they stick to the electrically grounded surfaces until warmed and melded into a smooth covered in a stove. The outcome is a uniform, robust and top-caliber, What’s more, appealing completion.

What is Pre-treatment for Powder coating

Pre-treatment is the chemical preparation method of various types of metal and aluminum. It is used before applying a powder-coated surface finish. In all powder coating systems, appropriate surface pre-treatment is necessary to ensure long-lasting results.

In industries where there is the creation of steel projecting, aluminum expulsions, steel production and so on material goes through high temperatures of intensity to accomplish the beneficial shape and sizes. Often steel material during machining works additionally goes through a progression of machines for cutting, crushing, and so forth. Sheet metal parts go through cutting and different bowing machines.

Pretreatment Processes

Whether you are new or predictable at preparing surfaces, you realize that the cleaner stage is the most important and fundamental stage in preparing any substrate.

Cleaning is what each stage depends on, including effective powder application. The accompanying pretreatment arrangements just won’t work as expected on the off chance that this isn’t done as expected. You need to construct a consistent cycle in view of the item you’re utilizing.

Pretreatment System

It comprises tanks or tubs containing synthetic compounds or water. In it, the articles are plunged to clean and set up the surface for powder covering. The size of the tanks or tubs relies upon the size and amount of articles to be covered. The specific interaction relies upon the metal make-up of the article.

Powder Spray framework

It is the powder covering machine or powder coating system. It is the heart or primary piece of the powder splash framework utilized in this interaction. This splashes electrostatically charged powder into the shower stall where the articles covered are hanging. Electrostatic powers give a specific and steady covering quality.

Relieving stove

In a relieving stove, powder-covered articles are put for 10 to 15 minutes. It is at the upgraded temperature for the powder to liquefy, polymerize, wire, and fix into the last completion of high tasteful allure with specific mechanical and substance properties.

Some Types of Powder Coating

Three primary sorts of powder coatings:

  1. Thermosets powder coatings
  2. thermoplastics powder coatings
  3. UV treatable powder coatings.

Thermoset powder coatings incorporate a cross-linker into the plan. Most normal cross-linkers are strong epoxy saps so exceptionally known as half-breed powders. The substance cross-connecting for crossovers addresses a significant piece of the worldwide powder covering market. In the powder covering industry, utilizing catalysts is normal. Here, 10-15% of the dynamic fixing is brought into a polyester transporter pitch as a lattice. This gives the most ideal even scattering of a modest quantity of an impetus over the haul of the powder. Thermosetting powder coatings liquefy when presented to warm, yet they are synthetically cross-connected inside themselves. Thermoplastic powders, don’t change back to the fluid stage when warmed.

UV-treatable powder coatings are photopolymerisable materials. They contain a compound that immediately answers UV light energy. It starts the response that prompts crosslinking. The remarkable component of this cycle from others is the partition of the dissolving stage before the restoring stage. The UV-restored powder will liquefy in 60 to 120 seconds when temperatures reach 110 °C and 130 °C. While softened covering is in this temperature window, it is in a split second relieved when presented to UV light.

Powder Coating Market and Its Application

Today, powder covering materials are accessible in each tone and an assortment of surfaces and gleams. Powder coatings have numerous applications in hundred of kinds of parts and items, including all-metal porch furniture and most metal showcase racks, store and shop apparatuses. Wire-shaped items, for example, springs and capacity bins for use in home and office are much of powder instead of liquid.

For thermosetting powders, the appliance industry is the greatest single market area. Thermosetting powder materials give even, slight movies with elevated degrees of protection from chips, effects, cleansers, and synthetic compounds. It means quite a bit to the apparatus business. Applications incorporate fridges, dryer drums, range lodgings, dishwashers, microwave pits, cooler cupboards, outside cooling units and paint shop, etc.

Powder coating systems also play important role in automotive applications. For example, there are many parts of vehicles that are of powder coating materials. These parts like wheels, door handles, engine blocks, and many other parts are it it. It is used in many lawn and garden equipment. This system of powder coating is also used in sporting products.

So this method of coating is quite good. Now this is the coating industry future. We should also think about our environment. SO we should use it where we can. There are so many items that are in you home and you don’t know about its manufacturing. So as a business man you should know your industry and use the best machine and method. The machinery are little bit costly but too much effective.