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What are Powder Coating Process and Powder Coating Plant

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Powder coating is a popular process for finishing metal products, providing a durable and long-lasting coating that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. This article will provide a comprehensive guide to powder coating plants, including the process, equipment, and benefits.

Automatic POwder Coating Booth

The Powder Coating Process

Powder coating is a dry finishing process that involves the application of a dry powder coating material to a metal surface. The metal product is first cleaned to remove dirt, grease, and other contaminants, and is then coated with a powder coating material using an electrostatic process.

In the electrostatic process, the metal product is charged with an electric field, and the powder coating material is charged with an opposite polarity. The charged powder particles are attracted to the metal product and are deposited onto the surface. The coated product is then cured in an oven, which fuses the powder into a smooth and durable finish.

Powder Coating Equipment

A powder coating plant typically consists of the following equipment:

  1. Pretreatment equipment: This equipment is used to clean the metal product and prepare it for powder coating. This may include degreasing, phosphating, and rinsing.
  2. Powder coating booth: This is the main area where the powder coating process takes place. The booth is equipped with spray guns and other equipment that apply the powder coating to the metal product.
  3. Recovery system: This system is used to recover the excess powder coating material and reuse it. This helps to minimize waste and reduce costs.
  4. Oven: The oven is used to cure the powder coating on the metal product. The oven is typically a conveyor oven. It allows the coated product to be moved through the curing process on a conveyor belt.
  5. Quality control equipment: This equipment is used to ensure that the powder coating process is carried out correctly. It checks that the finished product meets quality standards. This may include equipment for measuring the thickness and cure of the coating, as well as equipment for testing the adhesion and hardness of the coating.

Benefits of Powder Coating

Powder coating has several benefits compared to other finishing processes, including:

  1. Durability: Powder coating provides a durable and long-lasting finish that can resist wear, fading, and corrosion. This makes it ideal for a wide range of metal products, including furniture, appliances, and automotive parts.
  2. Environmental friendliness: Powder coating is a dry process that generates minimal waste and emissions compared to other finishing processes. This makes it a more environmentally friendly option.
  3. Cost-effectiveness: Powder coating is often more cost-effective than other finishing processes, particularly for high-volume production runs. This is because the powder coating process is highly efficient, and the recovered powder can be reused, reducing waste and costs.
  4. Versatility: Powder coating can be used to produce a wide range of colors and finishes, from matte to glossy, and from solid to metallic. This makes it a versatile option for finishing metal products.

Conclusion

Powder coating is a popular process for finishing metal products. It is providing a durable and long-lasting finish that can resist wear, fading, and corrosion. A powder coating plant is a facility that is equipped to apply powder coating to metal products. It typically consists of equipment for pretreatment, powder coating, recovery, curing, and quality control. Powder coating has several benefits compared to other finishing processes, including durability, environmental friendliness, cost-effectiveness, and versatility.

Almirah Powder Coating Plant | Almirah Powder Coating Machine Prices?

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Nowadays Almirah Powder Coating Plant is so famous. When we discuss coating on metal what comes to mind is powder. Not whatever metal it is like Almirah, Cooler, Rims. These plants can do a lot. So today we will discuss Almirah Powder Coating Machine Prices and plants.

Powder coating is a process of coating in which the article to be coated is first cleaned and then unlike typical liquid is delivered with an evaporating solvent on the surface of the substrate. This process is done under an electrostatic environment and then it is cured with some heat or ultraviolet light. Iron phosphate and zinc phosphate are two basic types of phosphate, these are widely used in powder coating paint systems. Both are good for use and iron phosphate is more economical in this process.

It has many applications and it is better than other painting systems. This process is good for Almirah coating. Because when an article is coated with powder paint its durability increases, and almirah coated with powder paint becomes resistant to sunlight and ultraviolet radiations. The material of the almirah remains safe.

Almirah powder coating machine is one of the best machines for powder coating processes. It is better than other machines because its parts are organized in a proper way. You can use it easily for the coating process. Almirah powder coating plant is easy to use and requires minimal skills. 

There are three stages in the almirah powder coating machine. When the first stage surface is started, the powder is melted first and then dried into a decorative coating. Almirah powder coating system has a wide range of coating applications. 

  • Surface preparation
  • Coating application
  • Heat curing

Features of Almirah Powder Coating Plant

It has many features because it is made in a unique design. Please check the whole process video here. These features are discussed below.

  • Hanging Almirah on conveyor
  • Cleaning Almirah by PT line
  • Coating Almirah in booth
  • Almirah in Powder coating oven

Hanging Almirah on Conveyor

Overhead conveyors occur in this process and it is unique from other powder coating systems. These conveyors are very helpful in the almirah powder coating machine. These conveyors can significantly reduce the number of laborers in this process of coating. The main reason is that conveyor designs are always according to their different applications. So, the powder coating plant for almirah is the best coating system.

Check the whole system in the photos here.

Cleaning Almirah by PT Lines

First, cleaning in process almirah is cleaned with hot water or steam. Hot water aid in removing deep spots or gaps on the surface. In the cleaning, process detergent is very useful in cleaning all waste material which prevents the powder from sticking to the metal or any other article. If stains or any spot remains then the powder didn’t work well. So, it is necessary to clean the article in a better way and make it suitable for the powder coating system.

Coating Almirah in Booth

The coating part of Almirah happens in a booth. Booth is a section that occurs in the almirah coating plant. Booth has two sections. One section is the Powder spraying area while the other is the powder recovery area. A powder coating system is a very costly process, therefore selection of the right powder coating booth & powder recovery system is very important. The process of coating is very costly. So if the selection of booth is right then this process becomes on normal price otherwise if a selection of booth is not correct the system goes to costly. In the booth’s first section powder is sprayed on the substrate and the other section is also arranged in the same design.

Curing Almirah in Powder Coating

The curing process is completely different from other paint systems and also called crosslinking. It happens in curing ovens. This is necessary to strengthen the coating. The normally curing temperature of powder coatings is about 200°C (390°F).

The average time of curing almirah of the powder coating is 10 to 15 minutes. System. There are three parts to the curing process.

  • Powder melting
  • Powder flow out
  • Crosslinks building
  • Achieve satisfactory results

Almirah Powder Coating Plant Costing

Almirah Powder coating paint cost depends on the quality of the product and resign. On an industrial level, its price varies. The cost depends on the powder quality which is the heart of the almirah coating system. It is also based on how much work of coating system is. If the substrate evolving in this process is very small then there will be a low waste of powder and the cost of this will also be minimum. The size of the substrate is large there will be more consumption of powder, so it will cost.

The Benefit of Coating Almirah by Powder Coating Plant

There are many benefits of coating almirah with a powder coating plant. The powder coating system provides many features because it resists the almirah surface from Socrates, sunlight, and ultraviolet waves. It gives extra durability of to the substrate as compared to other finishing processes or painting systems.

Coating Almirah by Powder Coating Plant substrate from any casual accident. It is better for the almirah because it provides an extra and thick surface that helps in any unfavorable condition.

The other best feature is that the impact of almirah powder coating remains for years and years. But it is also necessary to keep it in a normal environment because if it came in contact continuously with ultraviolet waves and other extreme situations then we will not get the desired product output. Its lifespan could be minimized. These are features of almirah coating by powder coating plant.

  • Efficiency remains
  • Quality save
  • Environment friendly
  • Durability increases 
  • Maintenance remains
  • lifespan increases