GEMA — Flagship System

OptiCentre OC08

Closed-loop powder. Zero waste management.

The GEMA OptiCentre OC08 is a fully automatic powder management centre — handling hopper filling, sieving, level monitoring, cleaning, and per-batch consumption tracking with no manual intervention. The complete powder supply chain in one system.

OC08
Fully automatic centre
Load cell
Per-batch tracking
Auto clean
Full cleaning cycle

Why this product

Manual powder management costs more than you think.

In most automatic powder coating lines, the powder supply chain is still handled manually — operators filling hoppers, eyeballing levels, guessing consumption. The result: inconsistent supply, over-filling, contamination risk, and zero data on actual powder use per batch. The OC08 closes the loop entirely.

  • Precision load cell tracks exact fresh powder consumed per batch — real cost data, not estimates
  • Fully automatic cleaning cycle removes all powder from hopper and carrying components between colour changes
  • Automatic sieving of recovered powder before it re-enters the hopper — no manual sieve operation
  • MagicControl 4.0 integration: colour recipe storage, automatic programme recall, centralised line control
  • GemaConnect dashboard: remote monitoring, diagnostics, maintenance alerts — accessible from any device
  • Lower operating cost vs manual powder management through reduced waste and reduced labour

How it works

Supply, sieve, clean — automatically

01

Automatic hopper supply

Fresh powder is automatically transported from the storage container to the gun hopper under control of the OC08 — maintaining the correct level at all times without manual filling. The precision load cell records the exact quantity of fresh powder consumed in real time.

Step 01 · automatic hopper supply and level monitoring

Technical data

Full specifications

System typeFully automatic closed-loop powder management centre
Powder trackingPrecision load cell — per-batch fresh powder consumption data
Cleaning cycleFully automatic — hopper, tubing, sieve, all carrying components
SievingIntegrated automatic sieve for recovered powder before re-entry
Level monitoringAutomatic level detection — no manual checking required
ControlMagicControl 4.0 — colour recipe storage, programme recall, centralized management
Remote accessGemaConnect dashboard — monitoring, diagnostics, maintenance alerts
Supplied byOptiFinish — authorised GEMA partner, India

Where it's used

Applications & use cases

  • High-volume automatic powder coating lines running multiple colours
  • Operations where powder consumption tracking and cost control are priorities
  • Production lines requiring fast, reliable colour changes
  • Automotive and white goods manufacturers with strict process documentation requirements
  • Lines where manual powder management creates a bottleneck
  • Any automatic line paired with GEMA OptiGun and ZA reciprocator systems
High-volume multi-colour coating line
Powder consumption tracking & cost control
Automotive & white goods manufacturing
Aluminium profile lines
Integrated OptiGun + ZA reciprocator line
High-volume multi-colour coating line1 / 5

Works with

Compatibility & integration

Supplied and integrated by OptiFinish. Full line design including OC08 integration with booth, cyclone, reciprocator, and gun is handled by the OptiFinish engineering team.

GEMA OptiGun GA02 / GA03GEMA ZA Reciprocator SeriesMagicControl 4.0 / 4.0 PlusGemaConnect remote platformAll OptiFinish powder spray boothsOptiFinish cyclone & dust collectorOptiFinish PS Vibratory Sieve (complementary)

Ready to specify?

Close the loop on powder waste. We'll design the system.

Talk to OptiFinish about integrating the GEMA OptiCentre OC08 into your automatic line — new installation or retrofit onto an existing booth and reciprocator setup.