Quick color change or single color, manual or automatic, organic, or enamel powder, Gema has the right solution for you.

Compact and flexible single channel booth design:

A versatile concept combining pre/post touch up and a large automatic application area in a compact design, ideal for easy and quick cleaning.

Non-conductive walls for cleaner operation

Magic Systems remain clean during operation: the non-conductive plastic walls and the self-cleaning floor prevent powder accumulations.

Non-conductive walls: how do they work?

• Traditional sheet metal booth walls are conductive and attract charged powder particles that accumulate in thick layers on their surface.
• Magic Systems’ plastic sandwich walls are non-conductive and do not attract powder.
• Only a small amount of powder particles can deposit on the non-conductive walls. The charge of the deposited particles creates an electric field that repels powder.

Air-knives: how do they work?

• Air-knives are integrated into the sidewalls of the Magic Systems’ floor.
• During operation and cleaning air blasts are periodically released by the air knives.
• The air blasts remove the powder accumulated on the booth floor and push it to the extraction and recovery system.
• The booth floor remains clean, with just a minimum amount of powder.

Easy and quick color change:

• Magic Systems have very low powder accumulation, therefore the operator can clean the walls and the floor easily and quickly with an air lance.
• The risks to blow powder out of the booth and to contaminate the ambient are minimized.
• The risk of color contamination due to improper booth cleaning is also minimized.
• The color change is easy, quick, and contamination-free.

EquiFlow: an intelligent airflow distribution

The patented EquiFlow technology ensures a powerful air extraction at the booth openings and a gentle airflow in the automatic section.

EquiFlow: how does it work?

● The “H” shaped air extraction slot on the booth floor creates an ideal airflow distribution.
o 40% air extraction in the automatic coating area
o 2 x 30% air extraction at entrance / exit, close to the touch up stations
● The EquiFlow Intellectual Property is protected by Gema

Ideal airflow distribution

• The EquiFlow Technology creates ideal working conditions in each section of the powder
coating booth
• A smooth and homogeneous airflow in the central area ensures ideal powder application conditions for automatic coating.
• A vigorous airflow at the entrance / exit avoids powder escaping the booth and creates optimal working conditions for the touch -up operators.

Easy color change

● Single channel concept reduces the cleaning efforts.
● Simple and easy to clean channel geometry.
● Cleaning tool provided for easy and accurate channel cleaning.
● Automatic air -knives in the booth floor prevent powder accumulations
● A stable walk-in booth floor allows easy cleaning of the walls of the booth.

Best performance for coating large parts

A versatile range of booths systems, specially designed to ensure optimal coating performance and good color change time even with large parts.

A complete range of solutions for every need

Magic Systems are easy to customize in booth dimensions, air volume, number and position of guns and touch-up stations.

Automated color change process

With Gema Magic Systems the color change process is easy and quick, even with just one operator.

Non-conductive walls for cleaner operation

Magic Systems remain clean during operation: the non-conductive plastic walls and the self-cleaning floor prevent powder accumulations.

Air-knives: how do they work?

• Air-knives are integrated in the sidewalls of the Magic Systems’ floor.
• During operation and cleaning air blasts are periodically released by the air knives.
• The air blasts remove the powder accumulated on the booth floor and push it to the extraction and recovery system.
• The booth floor remains clean, with just a minimum amount of powder.

Best guns for color change

The optimized design, the smooth material and the innovative nozzles make Gema guns the best for color change.

Ideal design of the powder path

● The inside diameter remains constant and the transition between the different parts of the
gun is very smooth.
● These features prevent powder depositions inside the gun and facilitate the cleaning procedures.
Result:
● Straight, deposition-free path
● Constant powder output